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公开(公告)号:US20180301754A1
公开(公告)日:2018-10-18
申请号:US15953050
申请日:2018-04-13
Inventor: Michael Edward Badding , Yinghong Chen , Xiao Huang , Cai Liu , Xinyuan Liu , Yanxia Ann Lu , Zhen Song , Zhaoyin Wen , Tongping Xiu , Nathan Michael Zink
IPC: H01M10/0562 , H01M10/052 , C04B35/486 , C04B35/626 , C04B35/64 , C04B35/48 , C04B35/495
Abstract: A composite ceramic including: a lithium garnet major phase; and a grain growth inhibitor minor phase, as defined herein. Also disclosed is a method of making composite ceramic, pellets and tapes thereof, a solid electrolyte, and an electrochemical device including the solid electrolyte, as defined herein.
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公开(公告)号:US20160375607A1
公开(公告)日:2016-12-29
申请号:US15218689
申请日:2016-07-25
Applicant: Corning Incorporated
Inventor: Michael Edward Badding , William Joseph Bouton , Jacqueline Leslie Brown , Timothy Joseph Curry , Roman E Hurny , Lanrik Wayne Kester , Thomas Dale Ketcham , John Albert Olenick , Kathleen Ritter Olenick , Jeremy Paananen , Thomas Silverblatt , Dell Joseph St Julien , Viswanathan Venkateswaran , Nathan Michael Zink
CPC classification number: B28B11/243 , C04B35/115 , C04B35/443 , C04B35/486 , C04B35/64 , C04B2235/6025 , C04B2235/9615 , C04B2235/963 , C04B2235/9653
Abstract: A manufacturing line includes a tape of green material that is directed through a furnace so that the furnace burns off organic binder material and then partially sinters the tape without the use of a setter board. Sintered articles resulting from the manufacturing line may be thin with relatively large surface areas; and, while substantially unpolished, have few sintering-induced surface defects. Tension may be applied to the partially sintered tape as it passes through a second furnace on the manufacturing line to shape resulting sintered articles.
Abstract translation: 生产线包括通过炉子引导的绿色材料带,使得炉子烧掉有机粘合剂材料,然后在不使用固定板的情况下部分地烧结带材。 由生产线产生的烧结物可能较薄,表面积相对较大; 并且在基本上未抛光的情况下,具有很少的烧结诱导表面缺陷。 当部分烧结带通过制造线上的第二炉以形成所得烧结制品时,可以施加张力。
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公开(公告)号:US20250079491A1
公开(公告)日:2025-03-06
申请号:US18814812
申请日:2024-08-26
Applicant: CORNING INCORPORATED
Inventor: Brittany Lynn Higgins , Rahul Suryakant Kadam , Timothy Joseph Markel , Yan Wang , Nathan Michael Zink
IPC: H01M8/1253 , H01M8/12
Abstract: A solid-state electrolyte sheet includes scandia-stabilized zirconia grains and a thickness from 10 micrometers to 300 micrometers. In aspects, the solid-state electrolyte sheet exhibits an ionic conductivity at 850° C. of 9.5 S/cm or more. In aspects, the scandia-stabilized zirconia grains includes from 3 mol % to 11 mol % or from 3 mol % to 6 mol % scandia. In aspects, an average grain size can be from 0.1 micrometers to 2.5 micrometers. In aspects, a majority of pores can be a closed porosity. In aspects, the solid-state electrolyte sheet can be part of a solid oxide fuel cell and/or a solid oxide electrolyzer cell. Methods include casting a green tape comprising scandia-stabilized zirconia and firing the green tape to form the solid-state electrolyte sheet. In aspects, the firing can include heating at a maximum temperature of 1650° C. or less and/or heating at temperatures of 600° C. or more for 90 minutes or less.
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公开(公告)号:US11953264B2
公开(公告)日:2024-04-09
申请号:US18239211
申请日:2023-08-29
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Jacqueline Leslie Brown , Timothy Joseph Curry , Roman E Hurny , Lanrik Wayne Kester , Thomas Dale Ketcham , John Albert Olenick , Kathleen Ritter Olenick , Jeremy Paananen , Thomas Silverblatt , Dell Joseph St Julien , Viswanathan Venkateswaran , Nathan Michael Zink
IPC: C04B35/64 , B28B11/24 , C04B35/115 , C04B35/443 , C04B35/486 , F26B3/00 , F26B13/10 , F27B13/10 , F27B9/28
CPC classification number: F26B3/00 , B28B11/243 , C04B35/115 , C04B35/443 , C04B35/486 , C04B35/64 , F26B13/10 , F27B13/10 , C04B2235/6025 , C04B2235/95 , C04B2235/9615 , C04B2235/963 , C04B2235/9653 , F27B9/28
Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.
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公开(公告)号:US20230369641A1
公开(公告)日:2023-11-16
申请号:US18225927
申请日:2023-07-25
Inventor: Michael Edward Badding , Yinghong Chen , Xiao Huang , Cai Liu , Xinyuan Liu , Yanxia Ann Lu , Zhen Song , Zhaoyin Wen , Tongping Xiu , Nathan Michael Zink
IPC: H01M10/0562 , C04B35/488 , C04B35/626 , C04B35/01 , C04B35/495 , C04B35/64 , C04B35/486 , H01M10/052 , C04B35/48
CPC classification number: H01M10/0562 , C04B35/488 , C04B35/6261 , C04B35/01 , C04B35/6262 , C04B35/495 , C04B35/64 , C04B35/486 , H01M10/052 , C04B35/62605 , C04B35/481 , C04B2235/602 , C04B2235/3208 , C04B2235/3244 , C04B2235/3227 , C04B2235/3203 , C04B2235/79 , C04B2235/5436 , C04B2235/786 , C04B2235/77 , C04B2235/3225 , C04B2235/3217 , C04B2235/6025 , C04B2235/96 , C04B2235/764 , C04B2235/3206 , C04B2235/85
Abstract: A composite ceramic including: a lithium garnet major phase; and a grain growth inhibitor minor phase, as defined herein. Also disclosed is a method of making composite ceramic, pellets and tapes thereof, a solid electrolyte, and an electrochemical device including the solid electrolyte, as defined herein.
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公开(公告)号:US20230204285A1
公开(公告)日:2023-06-29
申请号:US18115852
申请日:2023-03-01
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Jacqueline Leslie Brown , Timothy Joseph Curry , Roman E Hurny , Lanrik Wayne Kester , Thomas Dale Ketcham , John Albert Olenick , Kathleen Ritter Olenick , Jeremy Paananen , Thomas Silverblatt , Dell Joseph St Julien , Viswanathan Venkateswaran , Nathan Michael Zink
IPC: F26B3/00 , C04B35/115 , C04B35/443 , C04B35/486 , C04B35/64 , F27B13/10 , F26B13/10 , B28B11/24
CPC classification number: F26B3/00 , C04B35/115 , C04B35/443 , C04B35/486 , C04B35/64 , F27B13/10 , F26B13/10 , B28B11/243 , C04B2235/6025 , C04B2235/9615 , C04B2235/963 , C04B2235/9653 , F27B9/28
Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.
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公开(公告)号:US20210402646A1
公开(公告)日:2021-12-30
申请号:US17468752
申请日:2021-09-08
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Jacqueline Leslie Brown , Timothy Joseph Curry , Roman E. Hurny , Lanrik Wayne Kester , Thomas Dale Ketcham , John Albert Olenick , Kathleen Ritter Olenick , Jeremy Paananen , Thomas Silverblatt , Dell Joseph St Julien , Viswanathan Venkateswaran , Nathan Michael Zink
IPC: B28B11/24 , C04B35/443 , C04B35/115 , C04B35/486 , C04B35/64
Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.
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公开(公告)号:US10967539B2
公开(公告)日:2021-04-06
申请号:US17076044
申请日:2020-10-21
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Jacqueline Leslie Brown , Timothy Joseph Curry , Roman E Hurny , Lanrik Wayne Kester , Thomas Dale Ketcham , John Albert Olenick , Kathleen Ritter Olenick , Jeremy Paananen , Thomas Silverblatt , Dell Joseph St Julien , Viswanathan Venkateswaran , Nathan Michael Zink
IPC: C04B35/115 , C04B35/486 , B28B11/24 , C04B35/443 , C04B35/64
Abstract: A manufacturing line includes a tape of green material that is directed through a furnace so that the furnace burns off organic binder material and then partially sinters the tape without the use of a setter board. Sintered articles resulting from the manufacturing line may be thin with relatively large surface areas; and, while substantially unpolished, have few sintering-induced surface defects. Tension may be applied to the partially sintered tape as it passes through a second furnace on the manufacturing line to shape resulting sintered articles.
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公开(公告)号:US10766165B2
公开(公告)日:2020-09-08
申请号:US15218689
申请日:2016-07-25
Applicant: Corning Incorporated
Inventor: Michael Edward Badding , William Joseph Bouton , Jacqueline Leslie Brown , Timothy Joseph Curry , Roman E Hurny , Lanrik Wayne Kester , Thomas Dale Ketcham , John Albert Olenick , Kathleen Ritter Olenick , Jeremy Paananen , Thomas Silverblatt , Dell Joseph St Julien , Viswanathan Venkateswaran , Nathan Michael Zink
IPC: C04B35/115 , C04B35/64 , B28B11/24 , C04B35/443 , C04B35/486
Abstract: A manufacturing line includes a tape of green material that is directed through a furnace so that the furnace burns off organic binder material and then partially sinters the tape without the use of a setter board. Sintered articles resulting from the manufacturing line may be thin with relatively large surface areas; and, while substantially unpolished, have few sintering-induced surface defects. Tension may be applied to the partially sintered tape as it passes through a second furnace on the manufacturing line to shape resulting sintered articles.
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公开(公告)号:US20170183265A1
公开(公告)日:2017-06-29
申请号:US15454549
申请日:2017-03-09
Applicant: Corning Incorporated
Inventor: Michael Edward Badding , Weiguo Miao , Nathan Michael Zink
IPC: C04B35/443 , C04B35/634 , C04B35/645 , C04B35/626
CPC classification number: C04B35/6455 , C04B35/443 , C04B35/6261 , C04B35/62625 , C04B35/6264 , C04B35/634 , C04B35/638 , C04B2235/3206 , C04B2235/3222 , C04B2235/5409 , C04B2235/5445 , C04B2235/5454 , C04B2235/6025 , C04B2235/606 , C04B2235/608 , C04B2235/612 , C04B2235/6562 , C04B2235/6565 , C04B2235/6567 , C04B2235/6585 , C04B2235/661 , C04B2235/663 , C04B2235/72 , C04B2235/721 , C04B2235/725 , C04B2235/726 , C04B2235/728 , C04B2235/77 , C04B2235/785 , C04B2235/786 , C04B2235/96 , C04B2235/9653 , C04B2237/343 , C04B2237/704
Abstract: A transparent, tape casted, spinel article, as defined herein. Also disclosed is a method of method of making the tape casted, transparent spinel, and laminates of the tape casted, transparent spinel, as defined herein.
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