Abstract:
A high compression ratio compressor having multiple stages of airfoils to produce the high pressure rations, where the last stage airfoils are cooled by passing cooling air through the airfoils without discharging film cooling air. A portion of the compressed air from the discharge of the compressor is bled off and passed through a heat exchanger to preheat a fuel and to cool the compressed air. The cooled compressed air is then passed through the last stage airfoil of the compressor to provide cooling. The cooling air is then reintroduced back into the compressor at an earlier stage or passed through an airfoil in the turbine to provide cooling.
Abstract:
A process for redesigning a distressed component in which the distressed component is under thermal and structural loads, for improving the life of the component. The process includes obtaining the operating conditions of the machine in which the distressed component is used, finding the boundary conditions under which the distressed component operates, producing a 3-dimensional model of the distressed component with such detail that the distress levels are accurately represented on the model, subjecting the model to a series of technical analysis to predict a life for the component, reiterating the technical analysis until the levels of distress on the model accurately represent the distress that appears on the actual component, and then predicting a remaining life of the component based on the analysis, or redesigning the model and reanalyzing the model until a maximum life for the component has been found.
Abstract:
A process for redesigning a distressed component, such as a turbine blade in a gas turbine engine, in which the distressed component is under thermal and structural loads, for improving the life of the component. The process includes obtaining the operating conditions of the machine in which the distressed component is used, finding the boundary conditions under which the distressed component operates, producing a 3-dimensional model of the distressed component with such detail that the distress levels are accurately represented on the model, subjecting the model to a series of technical analysis to predict a life for the component, reiterating the technical analysis until the levels of distress on the model accurately represent the distress that appears on the actual component, and then predicting a remaining life of the component based on the analysis, or redesigning the model and reanalyzing the model until a maximum life for the component has been found. When the maximum (or near maximum) life for a component has been found, the component is then manufactured with the new component having an increased life and possibly increased performance level.
Abstract:
A process for testing a turbine of a gas turbine engine at high altitudes, where a large volume of compressed air is stored in a large reservoir of at least 10,000 m3 such as an underground storage cavern, compressed air from the storage reservoir is passed through heat exchanger to preheat the compressed air to a temperature that would normally be discharged from a compressor, the preheated compressed air is burned with a fuel in the combustor, and additional compressed air from the reservoir is passed through an injector located downstream from the turbine to produce a decreased pressure such that a low atmospheric condition at the turbine exit is simulated.
Abstract:
A process for testing a full-sized aircraft or full-sized gas turbine engine in a wind tunnel and includes the steps of securing a full-sized aircraft or engine in a wind tunnel for testing; filling an underground storage reservoir with compressed air; passing pre-treated compressed air from the underground storage reservoir through the wind tunnel for testing of the full-sized aircraft or engine; connecting an outlet of the wind tunnel to an ejector; and, passing compressed air from the underground storage reservoir through the ejector to decrease the exit pressure at the wind tunnel during testing of the full-sized aircraft or engine. The step of pre-treating compressed air from the underground storage reservoir includes preheating the compressed air; and, passing the higher temperature compressed air into the wind tunnel.
Abstract:
A gas turbine engine with a closed loop liquid metal cooling fluid system for cooling stator vanes within the turbine, in which the stator vanes include a liquid metal cooling passage lined with Tantalum or Molybdenum and a liquid metal cooling fluid of Bismuth or Lead or Zinc or Tin or alloy mixtures of these metals.
Abstract:
A thin wall turbine blade used in a gas turbine engine, in which the blade is cast in conventional grain from a super alloy using the lost wax process as a single piece, and then the blade walls are machined to remove enough material to leave a thin wall. The blade is cast with a wall thickness greater than the designed for thin wall in order that any core shifting during the casting process will be accounted for in the machining process. prior to machining, a scanning process is used to measure the actual wall thickness on all portions of the blade wall in order to determine how much material must be removed to leave the blade wall with the proper thinness.
Abstract:
A power plant for burning a fuel in a low pressure combustion chamber to produce electrical power. A first compressor supplies compressed air through a first heat exchanger to add heat to the compressed air. The heated compressed air is passed through a first turbine to drive a first electric generator. The first turbine outlet is passed through a second heat exchanger in series with the first heat exchanger to further heat the compressed air. The compressed air is then passed through a second turbine to drive a second electric generator and produce electric power. The outlet from the second turbine is passed through a first combustor to produce the hot gas flow through the second heat exchanger. The outlet from the second heat exchanger is passed through a second combustor before passing through the first heat exchanger. The outlet from the first heat exchanger is passed through a heat recovery steam generator to generate steam to drive another turbine and another generator. An additional compressor and intercooler can be used to supply the compressed air to the first heat exchanger. With this system, one or more fuels can be burned under low pressure and without passing the contaminants from combustion through the turbines.
Abstract:
A small gas turbine engine with a bearing cooling and lubricating passage arrangement for a high speed rotor shaft. The engine includes a bypass fan and a compressor. The rotor shaft includes a central passage extending through the entire shaft, and where the rotor shaft is supported by a forward bearing and a rearward bearing. Cooling air for the bearings is diverted from the bypass air and is channeled through the bearings. Fuel is added to the cooling air at a location upstream of the bearing to provide lubrication. The cooling air and lubricating fuel passes through the bearings and into the rotating central shaft, and is then forced to flow toward a radial passage located adjacent to the combustor. The fuel is collected on the central shaft surface and forced out the radial passage and into the combustor. The cooling air continuous out from the central shaft to be mixed with the engine exhaust.
Abstract:
A bearingless floating wind turbine has a tall and narrow main support structure with a center of buoyancy located well above the center of gravity to provide stability to the wind turbine while supported for rotation in a body of water, a vertical axis turbine blade extends from the main support structure and rotates together under a wind, and a non-rotating shaft extends through the main support structure with a vertical axis direct drive generator connected between the main support structure and the non-rotating shaft to produce electricity when the main support structure rotates. an anchor line connected to the non-rotating shaft prevents the floating wind turbine from drifting in a body of water.