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公开(公告)号:US11742498B1
公开(公告)日:2023-08-29
申请号:US16893850
申请日:2020-06-05
Applicant: PRECISION COMBUSTION, INC.
Inventor: Saurabh Vilekar , Christian Junaedi , Eric Edward Allocco , Christopher Howard
IPC: H01M8/00 , H01M8/04007 , H01M8/04701
CPC classification number: H01M8/04074 , H01M8/04708 , H01M8/04716
Abstract: This invention pertains to methods for controlling thermal aspects during operation of a solid oxide fuel cell (SOFC) system, including controlling target cathode and anode inlet stream temperatures and differential temperatures defined by the anode and cathode inlet and outlet streams. In one aspect, thermal management is achieved by controlling a combustion stream temperature and by employing one heat exchanger having two cold side pathways. In another aspect, thermal management is achieved by controlling a temperature of a combustion stream distributed through a cathode feed heat exchanger and an anode feed heat exchanger, optionally with bypassing a portion of the cathode air stream around the cathode feed heat exchanger. In another aspect, thermal management is achieved by employing a cathode feed heat exchanger to heat a cathode air stream and by employing an equalizer heat exchanger to equilibrate temperatures of the resulting heated cathode air stream and an anode fuel stream.
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公开(公告)号:US11682781B2
公开(公告)日:2023-06-20
申请号:US17940096
申请日:2022-09-08
Applicant: PRECISION COMBUSTION, INC.
Inventor: Subir Roychoudhury , Timothy LaBreche , Saurabh Vilekar , Francesco Macri
IPC: H01M8/0612 , H01M8/1246 , H01M8/04007 , H01M8/2475 , H01M8/04014 , B01J19/00 , B01J23/74 , H01M8/12
CPC classification number: H01M8/0618 , B01J19/00 , B01J23/74 , H01M8/04014 , H01M8/04037 , H01M8/1246 , H01M8/2475 , H01M2008/1293
Abstract: A thermally integrated hotbox apparatus combining a steam reformer, a plurality of solid oxide fuel cell (SOFC) stacks, a plurality of oxidant manifolds, and at least one heat extractor. The steam reformer occupies a central position in the hotbox, around which are disposed in spaced-apart relation a plurality of SOFC stacks. A burner may be associated with the steam reformer, either within or outside the hotbox. An oxidant manifold is disposed between each pair of adjacent SOFC stacks. A heat exchanger is incorporated between an SOFC stack and an oxygen manifold. The hotbox design optimally captures thermal heat from the SOFC stacks for use in producing steam and operating the endothermic steam reformer. The apparatus reduces duty cycle of the burner, which produces heat and steam needed for operation of the endothermic steam reformer.
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公开(公告)号:US10978722B2
公开(公告)日:2021-04-13
申请号:US16336137
申请日:2017-10-16
Applicant: PRECISION COMBUSTION, INC.
Inventor: Christian Junaedi , Subir Roychoudhury , Kyle Hawley , Saurabh Vilekar
IPC: H01M8/04007 , C25B15/02 , C25B15/08 , C25B1/06 , C25B9/20 , H01M8/0612 , H01M8/12 , H01M8/18 , C25B1/00 , H01M8/2483 , C25B9/18 , H01M8/0258 , H01M8/2425 , C25B9/08 , H01M8/124
Abstract: An individual solid oxide cell (SOC) constructed of a sandwich configuration including in the following order: an oxygen electrode, a solid oxide electrolyte, a fuel electrode, a fuel manifold, and at least one layer of mesh. In one embodiment, the mesh supports a reforming catalyst resulting in a solid oxide fuel cell (SOFC) having a reformer embedded therein. The reformer-modified SOFC functions internally to steam reform or partially oxidize a gaseous hydrocarbon, e.g. methane, to a gaseous reformate of hydrogen and carbon monoxide, which is converted in the SOC to water, carbon dioxide, or a mixture thereof, and an electrical current. In another embodiment, an electrical insulator is disposed between the fuel manifold and the mesh resulting in a solid oxide electrolysis cell (SOEC), which functions to electrolyze water and/or carbon dioxide.
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公开(公告)号:US20200020962A1
公开(公告)日:2020-01-16
申请号:US16336137
申请日:2017-10-16
Applicant: PRECISION COMBUSTION, INC.
Inventor: Christian Junaedi , Subir Roychoudhury , Kyle Hawley , Saurabh Vilekar
IPC: H01M8/04007 , H01M8/0612 , C25B1/06 , C25B9/08 , C25B9/18 , H01M8/2425 , H01M8/0258 , H01M8/2483 , H01M8/18
Abstract: An individual solid oxide cell (SOC) constructed of a sandwich configuration including in the following order: an oxygen electrode, a solid oxide electrolyte, a fuel electrode, a fuel manifold, and at least one layer of mesh. In one embodiment, the mesh supports a reforming catalyst resulting in a solid oxide fuel cell (SOFC) having a reformer embedded therein. The reformer-modified SOFC functions internally to steam reform or partially oxidize a gaseous hydrocarbon, e.g. methane, to a gaseous reformate of hydrogen and carbon monoxide, which is converted in the SOC to water, carbon dioxide, or a mixture thereof, and an electrical current. In another embodiment, an electrical insulator is disposed between the fuel manifold and the mesh resulting in a solid oxide electrolysis cell (SOEC), which functions to electrolyze water and/or carbon dioxide.
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公开(公告)号:US20210384537A1
公开(公告)日:2021-12-09
申请号:US17285542
申请日:2019-11-04
Applicant: PRECISION COMBUSTION, INC.
Inventor: Subir Roychoudhury , Timothy LaBreche , Saurabh Vilekar , Chunming Qi
IPC: H01M8/0612 , H01M8/04111 , H01M8/04014 , H01M8/04119
Abstract: An integrated power generation system including: a hotbox containing a steam reformer and at least one solid oxide fuel cell (SOFC) stack; a condenser, a combustor, a heater, and a turbomachine comprising a compressor and an expander. The steam reformer is configured to convert a hydrocarbon fuel and steam into a stack fuel. The SOFC stack is configured to convert the stack fuel into a first anode waste gas. The condenser functions to remove water from the first anode waste gas, thereby producing a second anode waste gas of higher fuel energy density. The combustor bums the second anode waste gas with release of exothermic heat. The heater thermally transmits heat from an expanded combustion product to water collected in the condenser, so as to generate steam. A steam line fluidly connects the heater to the steam reformer.
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公开(公告)号:US11011763B2
公开(公告)日:2021-05-18
申请号:US16336146
申请日:2017-10-16
Applicant: PRECISION COMBUSTION, INC.
Inventor: Christian Junaedi , Subir Roychoudhury , Kyle Hawley , Saurabh Vilekar
IPC: H01M8/04007 , C25B15/02 , C25B15/08 , H01M8/0612 , H01M8/12 , H01M8/18 , C25B1/00 , H01M8/2483 , H01M8/0258 , H01M8/2425 , C25B1/04 , C25B9/19 , C25B9/70 , C25B9/77 , C25B11/00 , H01M8/124
Abstract: An individual solid oxide cell (SOC) constructed of a sandwich configuration including in the following order: an oxygen electrode, a solid oxide electrolyte, a fuel electrode, a fuel manifold, and at least one layer of mesh. In one embodiment, the mesh supports a reforming catalyst resulting in a solid oxide fuel cell (SOFC) having a reformer embedded therein. The reformer-modified SOFC functions internally to steam reform or partially oxidize a gaseous hydrocarbon, e.g. methane, to a gaseous reformate of hydrogen and carbon monoxide, which is converted in the SOC to water, carbon dioxide, or a mixture thereof, and an electrical current. In another embodiment, an electrical insulator is disposed between the fuel manifold and the mesh resulting in a solid oxide electrolysis cell (SOEC), which functions to electrolyze water and/or carbon dioxide.
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公开(公告)号:US10787959B2
公开(公告)日:2020-09-29
申请号:US16463409
申请日:2017-12-06
Applicant: PRECISION COMBUSTION, INC.
Inventor: Subir Roychoudhury , Richard Mastanduno , Eric Edward Allocco , Saurabh Vilekar
IPC: F02B51/02 , F02M27/02 , C01B3/38 , C10L1/02 , F02M26/36 , B01J23/46 , B01J35/06 , C10L1/12 , C10L10/02 , F02B43/12 , F02B47/06 , F02B43/10
Abstract: A process of operating a spark-ignited internal combustion engine (SI-ICE) with improved fuel efficiency and reduced emissions including under steady state and under lean-operating conditions at high overall air to fuel (AFR) ratios. A first supply of high octane hydrocarbon fuel, such as gasoline or natural gas, and a first supply of oxidant are fed to a fuel reformer to produce a gaseous reformate with a reforming efficiency of greater than 75 percent relative to equilibrium. The gaseous reformate is mixed with a second supply of oxidant, after which the resulting reformate blended oxidant is fed with a second supply of high octane hydrocarbon fuel to the SI-ICE for combustion. Steady state fuel efficiency is improved by more than 3 percent, when the reformate comprises from greater than about 1 to less than about 18 percent of the total volume of reformate blended oxidant fed to the engine.
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公开(公告)号:US10411281B1
公开(公告)日:2019-09-10
申请号:US15894016
申请日:2018-02-12
Applicant: Precision Combustion, Inc.
Inventor: Saurabh Vilekar , Subir Roychoudhury , Christian Junaedi , Richard Mastanduno
IPC: H01M8/04007 , H01M8/04014 , H01M8/0612 , H01M8/1246 , H01M8/2425 , C01B3/40 , B01J19/24 , H01M8/124
Abstract: This invention pertains to a thermally-integrated solid oxide fuel cell system, providing for a solid oxide fuel cell stack disposed within a stack hotbox; a heat extractor disposed within the stack hotbox in thermal communication with the fuel cell stack and circumscribed around a full or partial perimeter of the fuel cell stack; a fuel reformer-combustor module disposed within the stack hotbox in thermal communication with the stack and disposed around a full or partial perimeter of the heat extractor; and a manifold fluidly connecting an outlet of the heat extractor to an inlet of a reformer section of the fuel reformer-combustor module.
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公开(公告)号:US20190226101A1
公开(公告)日:2019-07-25
申请号:US16336146
申请日:2017-10-16
Applicant: PRECISION COMBUSTION, INC.
Inventor: Christian Junaedi , Subir Roychoudhury , Kyle Hawley , Saurabh Vilekar
IPC: C25B9/08 , C25B1/06 , C25B15/02 , C25B15/08 , C25B9/20 , H01M8/04007 , H01M8/0612 , H01M8/12 , H01M8/18
Abstract: An individual solid oxide cell (SOC) constructed of a sandwich configuration including in the following order: an oxygen electrode, a solid oxide electrolyte, a fuel electrode, a fuel manifold, and at least one layer of mesh. In one embodiment, the mesh supports a reforming catalyst resulting in a solid oxide fuel cell (SOFC) having a reformer embedded therein. The reformer-modified SOFC functions internally to steam reform or partially oxidize a gaseous hydrocarbon, e.g. methane, to a gaseous reformate of hydrogen and carbon monoxide, which is converted in the SOC to water, carbon dioxide, or a mixture thereof, and an electrical current. In another embodiment, an electrical insulator is disposed between the fuel manifold and the mesh resulting in a solid oxide electrolysis cell (SOEC), which functions to electrolyze water and/or carbon dioxide.
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