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公开(公告)号:US20140345425A1
公开(公告)日:2014-11-27
申请号:US14363217
申请日:2012-12-06
Applicant: TECHNOLOGICAL RESOURCES PTY, LIMITED
Inventor: Jacques Pilote , Rodney James Dry , Hendrikus Koenraad Albertus Meijer
CPC classification number: C21B11/08 , C21B13/0013 , C21B2100/282 , C21B2100/42 , C21B2100/66 , C21C5/567 , C21C7/0087 , C22B5/10 , C22B5/12 , F27B3/105 , F27B3/225 , F27D3/1536 , F27D3/16 , F27D3/18 , F27M2003/13 , Y02P10/122 , Y02P10/136 , Y02P10/265 , Y02P10/283
Abstract: A method of starting a smelting process in a smelting vessel includes heating frozen slag and forming molten slag and draining molten slag from a forehearth connection via a forehearth and establishing a clear flow path through the forehearth connection and thereafter hot starting the smelting process.
Abstract translation: 在熔炼炉中开始冶炼过程的方法包括加热冷冻炉渣并形成熔融炉渣,并通过前炉从前炉连接排出熔融炉渣,并建立通过前炉连接的清晰流动路径,然后热开始冶炼过程。
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公开(公告)号:US20140318319A1
公开(公告)日:2014-10-30
申请号:US14363262
申请日:2012-12-06
Applicant: TECHNOLOGICAL RESOURCES PTY. LIMITED
Inventor: Jacques Pilote , Rodney James Dry , Hendrikus Koenraad Albertus Meijer
CPC classification number: C21C5/00 , C21B5/00 , C21B5/001 , C21B13/0006 , C21B13/023 , C21C5/04 , C21C5/4606 , C22B5/10 , C22B5/12 , Y02P10/136
Abstract: A method of starting a molten-bath based melting process includes establishing a sufficiently large and stable “hot zone” for ignition of oxygen and coal in a main chamber of a smelting vessel by independent means, i.e. independently of and before supplying cold oxygen and coal into the main chamber.
Abstract translation: 开始基于熔池的熔融工艺的方法包括:通过独立的方法,即独立于和供应冷氧和煤之前,建立一个足够大且稳定的“热区”,用于点燃熔炼炉主室中的氧气和煤 进入主室。
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公开(公告)号:US20230366051A1
公开(公告)日:2023-11-16
申请号:US18038099
申请日:2021-11-24
Applicant: Technological Resources Pty. Limited
Inventor: Iain William Farr , Rodney James Dry , Michael Buckley
IPC: C21B13/00
CPC classification number: C21B13/004 , C21B13/0086 , C21B2100/60
Abstract: A method and an apparatus method for producing direct reduced iron (DRI) from iron ore using biomass as a source of reductant and as a heating source of the iron ore and electromagnetic energy as a further heating source in a furnace having multiple zones. The zones include a preheat zone and a reduction zone between an inlet for briquettes of iron ore and biomass and an outlet for direct reduced iron. The method includes counter-current movement of (a) briquettes of iron ore and biomass in a direction from the inlet to the outlet and (b) combustible gases in an opposite direction in the furnace.
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公开(公告)号:US20230332258A1
公开(公告)日:2023-10-19
申请号:US18027409
申请日:2021-09-20
Applicant: Technological Resources Pty. Limited
Inventor: Rodney James Dry , Iain William Farr
IPC: C21B13/00
CPC classification number: C21B13/004 , C21B13/0066
Abstract: A method for producing direct reduced iron (“DRI”) from iron ore and biomass is disclosed. The method includes heating a batch of iron ore and biomass in each oven chamber of a non-recovery batch oven by a combination (i) the thermal mass of a lining of the oven chamber and (ii) combustion of a fuel gas from at least one other oven chamber and at least partially reducing the iron ore and forming DRI. The method also includes discharging gases from the oven chamber through passageways in a wall and a floor of the oven chamber and further combusting combustible gases and transferring heat to the wall and the floor of the oven chamber as the gases move through the passageways. The method also includes discharging at least a portion of gases from the oven chamber, without passing the gases through passageways in the floor of the oven chamber, and using these gases as a fuel gas in subsequent combustion heating in other batch oven chambers when a first predetermined trigger point is reached. A non-recovery batch oven is also disclosed.
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公开(公告)号:US20230131754A1
公开(公告)日:2023-04-27
申请号:US17913116
申请日:2021-03-19
Applicant: Technological Resources Pty. Limited
Inventor: Rodney James Dry , Michael Buckley
Abstract: A process and an apparatus for producing direct reduced iron (“DRI”) from iron ore and biomass are disclosed. The process includes heating a batch of iron ore and biomass in a batch oven (3) and reducing iron ore and forming a solid DRI product having a metallisation of 80-99% and generating an offgas. The process includes discharging the solid product at the end of the batch cycle and discharging offgas during the course of the batch cycle. The process operates the batch oven in a temperature range of 700-1100#C in a batch cycle time of 10-100 hours.
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公开(公告)号:US09599399B2
公开(公告)日:2017-03-21
申请号:US14269911
申请日:2014-05-05
Applicant: Technological Resources Pty Limited
Inventor: Rodney James Dry
IPC: C22B5/00 , F27D3/00 , C21C5/46 , C21C5/52 , C22B5/10 , F27B3/18 , F27D3/18 , F27D19/00 , F27D21/00 , C22B4/08
CPC classification number: F27D3/00 , C21C5/4606 , C21C5/466 , C21C5/5217 , C21C5/527 , C22B4/08 , C22B5/10 , F27B3/18 , F27D3/18 , F27D19/00 , F27D21/00 , Y02P10/216
Abstract: A material supply apparatus and process for co-injecting heated solid metalliferous material and solid carbonaceous material via a solids injection lance into a direct smelting vessel are disclosed.
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公开(公告)号:US20160312321A1
公开(公告)日:2016-10-27
申请号:US15104348
申请日:2014-12-19
Applicant: TECHNOLOGICAL RESOURCES PTY. LIMITED
Inventor: Rodney James Dry , Jacques Pilote , Hendrikus Koenraad Albertus Meijer
Abstract: A smelting apparatus that includes (a) a smelting vessel (4) that is adapted to contain a bath of molten metal and slag and (b) a smelt cyclone (2) for pre-treating a metalliferous feed material positioned above and communicating directly with the smelting vessel The apparatus also includes an oft-gas duct (9) extending from the smelt, cyclone for discharging an off-gas from the smelt cyclone. The off-gas duct has an inlet section (18) that extends upwardly from the smelt cyclone and is formed to cause off-gas to undergo a substantial change of direction as it flows through the inlet section of the off-gas duct.
Abstract translation: 一种冶炼设备,其包括(a)熔融容器(4),其适于容纳熔融金属和炉渣浴;(b)熔融旋风分离器(2),用于预处理位于上方的含金属进料并直接与 冶炼容器该装置还包括从熔炼体延伸的气体管道(9),用于从熔炼旋风分离器排出废气的旋风分离器。 废气管道具有从熔炼旋风分离器向上延伸的入口部分(18),并且形成为使废气在流过废气管道的入口部分时经历基本上的方向改变。
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公开(公告)号:US20160116215A1
公开(公告)日:2016-04-28
申请号:US14891112
申请日:2014-05-02
Applicant: TECHNOLOGICAL RESOURCES PTY. LIMITED
Inventor: Jacques Pilote , Rodney James Dry , Mark Preston Davis
CPC classification number: F27D3/0033 , C21C5/4606 , C21C5/5217 , F27B3/18 , F27B2014/002 , F27D3/0025 , F27D3/0026 , F27D3/16 , F27D3/18 , F27D2003/168 , F27D2003/169 , Y02P10/216
Abstract: A method for injecting a solid feed material through a solids injection lance includes creating flow conditions in an injection passageway of the lance so that at least a part of the feed material flowing along the passageway forms a buffer zone between a wall of a tube that defines the passageway and feed material flowing along a central section of the passageway.
Abstract translation: 用于通过固体注入喷枪注入固体进料的方法包括在喷枪的注射通道中产生流动条件,使得沿着通道流动的进料的至少一部分在限定了的管的管壁之间形成缓冲区 通道和饲料沿着通道的中心部分流动。
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公开(公告)号:US09309579B2
公开(公告)日:2016-04-12
申请号:US14363217
申请日:2012-12-06
Applicant: TECHNOLOGICAL RESOURCES PTY, LIMITED
Inventor: Jacques Pilote , Rodney James Dry , Hendrikus Koenraad Albertus Meijer
IPC: C21C7/00 , C21B11/08 , C21C5/50 , F27D3/15 , C22B5/10 , C22B5/12 , C21B13/00 , C21C5/56 , F27D3/16 , F27D3/18 , F27B3/10 , F27B3/22
CPC classification number: C21B11/08 , C21B13/0013 , C21B2100/282 , C21B2100/42 , C21B2100/66 , C21C5/567 , C21C7/0087 , C22B5/10 , C22B5/12 , F27B3/105 , F27B3/225 , F27D3/1536 , F27D3/16 , F27D3/18 , F27M2003/13 , Y02P10/122 , Y02P10/136 , Y02P10/265 , Y02P10/283
Abstract: A method of starting a smelting process in a smelting vessel includes heating frozen slag and forming molten slag and draining molten slag from a forehearth connection via a forehearth and establishing a clear flow path through the forehearth connection and thereafter hot starting the smelting process.
Abstract translation: 在熔炼炉中开始冶炼过程的方法包括加热冷冻炉渣并形成熔融炉渣,并通过前炉从前炉连接排出熔融炉渣,并建立通过前炉连接的清晰流动路径,然后热开始冶炼过程。
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公开(公告)号:US20160017458A1
公开(公告)日:2016-01-21
申请号:US14867116
申请日:2015-09-28
Applicant: Technological Resources Pty. Limited
Inventor: Jacques Pilote , Rodney James Dry
CPC classification number: C22B5/10 , C21B13/0013 , C21B13/0026 , C21B13/10 , C22B5/18 , F27B3/10 , F27B3/18 , F27B3/22 , F27D3/0025 , F27D3/16 , F27D3/18 , F27D13/00 , F27M2001/04 , F27M2003/02 , Y02P10/136
Abstract: A process and apparatus for direct smelting metalliferous material is disclosed. The invention concentrates injection of solid feed materials comprising metalliferous material and carbonaceous material into a direct smelting vessel during the course of the process into a relatively small region within a metal layer in a molten bath in the vessel in order to generate a substantial upward movement of molten material and gas from the metal layer into a region in the vessel that is above the molten bath. In particular, the invention injects the solid food materials with sufficient momentum and/or velocity via an opposed pair of lances that are oriented within the vessel and arranged to form overlapping plumes of injected material in the molten bath.
Abstract translation: 公开了用于直接熔炼含金属材料的方法和装置。 本发明将包含含金属材料和含碳材料的固体进料材料在工艺过程中集中到直接熔炼容器中,进入容器中熔融浴中的金属层内的相对较小的区域,以便产生大量向上移动 熔融材料和气体从金属层进入容器中位于熔池上方的区域。 特别地,本发明通过相对的一对喷枪将具有足够动量和/或速度的固体食物材料注入到容器内并且布置成在熔池中形成重叠的注射材料的羽流。
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