Fiber pellets, method of making, and use in making fiber reinforced polypropylene composites
    21.
    发明申请
    Fiber pellets, method of making, and use in making fiber reinforced polypropylene composites 有权
    纤维颗粒,制造方法和用于制造纤维增强聚丙烯复合材料

    公开(公告)号:US20090130443A1

    公开(公告)日:2009-05-21

    申请号:US12291897

    申请日:2008-11-14

    Inventor: Arnold Lustiger

    Abstract: The present disclosure is directed generally to synthetic organic fiber pellets, methods for making such pellets, and methods of using such pellets for making fiber reinforced polypropylene composite resins. The synthetic organic fiber pellets include at least 80 wt % of a synthetic organic fiber chosen from polyalkylene terephthalates, polyalkylene naphthalates, polyamides, polyolefins, polyacrylonitrile, and combinations thereof, and from 2 to 20 wt % of one or more waxes. The synthetic organic fiber pellets are produced using a pelleting press process. Also provided is a method for making fiber reinforced polypropylene composite pellets including feeding into a compounding extruder at least 25 wt % polypropylene based polymer, from 5 to 60 wt % of synthetic organic fiber in the form of the synthetic organic fiber pellets, and from 0 to 60 wt % inorganic filler; extruding the polypropylene based resin, the fiber pellets, and the inorganic filler through the compounding extruder to form a fiber reinforced polypropylene composite melt; cooling the fiber reinforced polypropylene composite melt to form a solid fiber reinforced polypropylene composite; and pelletizing the solid fiber reinforced polypropylene composite to form fiber reinforced polypropylene composite pellets; wherein an article molded from the composite pellets has a flexural modulus of at least 2.07 GPa and exhibits ductility during instrumented impact testing. Articles molded from the fiber reinforced polypropylene composite pellets find application as automotive parts, household appliance parts, or boat hulls.

    Abstract translation: 本公开一般涉及合成有机纤维颗粒,制备这种颗粒的方法,以及使用这种颗粒制造纤维增强聚丙烯复合树脂的方法。 合成有机纤维颗粒包括选自聚对苯二甲酸亚烷基酯,聚萘二甲酸亚烷基酯,聚酰胺,聚烯烃,聚丙烯腈及其组合的合成有机纤维的至少80重量%,以及2-20重量%的一种或多种蜡。 合成有机纤维颗粒使用造粒机制造。 还提供了一种制造纤维增强聚丙烯复合颗粒的方法,其包括将合成有机纤维颗粒形式的至少25重量%的聚丙烯基聚合物,5至60重量%的合成有机纤维和0 至60重量%的无机填料; 通过配混挤出机挤出聚丙烯基树脂,纤维颗粒和无机填料,以形成纤维增强聚丙烯复合材料; 冷却纤维增强聚丙烯复合材料,形成固体纤维增强聚丙烯复合材料; 并将固体纤维增强聚丙烯复合材料造粒,形成纤维增强聚丙烯复合颗粒; 其中由所述复合颗粒模制的制品具有至少2.07GPa的弯曲模量,并且在仪表式冲击试验期间具有延展性。 由纤维增强聚丙烯复合颗粒成型的制品可用作汽车零件,家用电器零件或船体。

    Enhanced ESCR of HDPE resins
    22.
    发明申请
    Enhanced ESCR of HDPE resins 有权
    增强HDPE树脂的ESCR

    公开(公告)号:US20070282071A1

    公开(公告)日:2007-12-06

    申请号:US11445090

    申请日:2006-06-01

    Abstract: Disclosed are polyethylene (“PE”) compositions, articles comprising PE compositions, and methods of making blended PE compositions, wherein the blended composition comprises from about 80 to about 95 weight % of a first PE and from about 5 to about 20 weight % of a second PE. The first PE has a density greater than or equal to about 0.945 g/cc and a MWD greater than about 5. The second PE has a density less than about 0.945 g/cc, a melt index less than about 0.70 g/10 minutes and less than or equal to the melt index of the first PE, a MWD ranging from about 1 to about 5, a weight average molecular weight less than about 400,000, and a CDBI greater than about 50%. The PE composition has an ESCR greater than the ESCR of the first PE.

    Abstract translation: 公开了聚乙烯(“PE”)组合物,包含PE组合物的制品和制备混合PE组合物的方法,其中所述共混组合物包含约80至约95重量%的第一PE和约5至约20重量%的 第二个PE。 第一PE具有大于或等于约0.945g / cc的密度和大于约5的MWD。第二PE具有小于约0.945g / cc的密度,小于约0.70g / 10分钟的熔体指数,以及 小于或等于第一PE的熔融指数,MWD为约1至约5,重均分子量小于约400,000,CDBI大于约50%。 PE组合物具有大于第一PE的ESCR的ESCR。

    Fiber reinforced polypropylene composite headliner substrate panel
    24.
    发明申请
    Fiber reinforced polypropylene composite headliner substrate panel 审中-公开
    纤维增强聚丙烯复合车顶衬板面板

    公开(公告)号:US20060261508A1

    公开(公告)日:2006-11-23

    申请号:US11433207

    申请日:2006-05-12

    Abstract: A fiber reinforced polypropylene composite headliner substrate panel. The headliner substrate panel is molded from a composition comprising at least 30 wt % polypropylene based resin, from 10 to 60 wt % organic fiber and from 0 to 40 wt % inorganic filler, based on the total weight of the composition, the headliner substrate panel having an outer surface and an underside surface. A process for producing a headliner substrate panel for a vehicle is also provided. The process includes the step of molding a composition to form the composite headliner substrate panel, the headliner substrate panel having at least an outer surface and an underside surface, wherein the composition comprises at least 30 wt % polypropylene, from 10 to 60 wt % organic fiber and from 0 to 40 wt % inorganic filler, based on the total weight of the composition.

    Abstract translation: 纤维增强聚丙烯复合车顶衬板面板。 车顶衬板基板由包含至少30重量%聚丙烯基树脂,10至60重量%有机纤维和0至40重量%无机填料的组合物成型,基于组合物的总重量,顶篷衬底板 具有外表面和下表面。 还提供了一种用于制造用于车辆的车顶衬板基板面板的方法。 该方法包括模制组合物以形成复合顶篷衬底板的步骤,顶篷衬底板至少具有外表面和下表面,其中所述组合物包含至少30重量%的聚丙烯,10至60重量%的有机物 纤维和0至40重量%的无机填料,基于组合物的总重量。

    Polyethylene compositions for rotational molding
    26.
    发明申请
    Polyethylene compositions for rotational molding 有权
    用于旋转成型的聚乙烯组合物

    公开(公告)号:US20050215719A1

    公开(公告)日:2005-09-29

    申请号:US11078320

    申请日:2005-03-14

    Abstract: Polyethylene blend compositions suitable for rotomolding, rotomolded articles, and processes for rotomolding articles are provided. The polyethylene compositions include a first polyethylene having a melt index of 0.4 to 3.0 g/10 min and a density of from 0.910 to 0.930 g/cm3; and a second polyethylene having a melt index of 10 to 30 g/10 min and a density of 0.945 to 0.975 g/cm3. The composition has a density of from 0.930 to 0.955 g/cm3 and a melt index of 1.5 to 12 g/10 min, and the first and second polyethylenes differ in density by from 0.030 to 0.048 g/cm3. These compositions exhibit improved physical properties, such as Environmental Stress Crack Resistance and Izod Impact Strength.

    Abstract translation: 提供适合于滚塑的聚乙烯共混组合物,滚塑制品和滚塑制品的方法。 聚乙烯组合物包括熔体指数为0.4-3.0g / 10min,密度为0.910-0.930g / cm 3的第一聚乙烯; 和熔体指数为10〜30g / 10min,密度为0.945〜0.975g / cm 3的第二聚乙烯。 该组合物的密度为0.930至0.955g / cm 3,熔体指数为1.5至12g / 10min,第一和第二聚乙烯的密度在0.030至0.048g / cm 3。 这些组合物表现出改善的物理性能,例如环境应力开裂抗力和艾佐德冲击强度。

    Fiber reinforced polypropylene compositions
    29.
    发明授权
    Fiber reinforced polypropylene compositions 有权
    纤维增强聚丙烯组合物

    公开(公告)号:US07482402B2

    公开(公告)日:2009-01-27

    申请号:US11301533

    申请日:2005-12-13

    Abstract: The present invention is directed generally to fiber reinforced polypropylene compositions, and the beneficial mechanical properties imparted by such compositions. The fiber reinforced polypropylene compositions include at least 25 wt % polypropylene based polymer, from 5 to 60 wt % organic fiber, and from 0 to 60 wt % inorganic filler. Lubricant may also be optionally incorporated into the composition. Articles molded from these fiber reinforced polypropylene compositions have a flexural modulus of at least 300,000 psi, and exhibit ductility during instrumented impact testing. The fiber reinforced polypropylene compositions of the present invention are particularly suitable for making molded articles including, but not limited to household appliances, automotive parts, and boat hulls.

    Abstract translation: 本发明一般涉及纤维增强聚丙烯组合物,以及这些组合物赋予的有益的机械性能。 纤维增强聚丙烯组合物包括至少25重量%的聚丙烯基聚合物,5至60重量%的有机纤维和0至60重量%的无机填料。 润滑剂也可以任选地并入组合物中。 由这些纤维增强聚丙烯组合物成型的制品具有至少300,000psi的弯曲模量,并且在仪表式冲击试验期间显示延展性。 本发明的纤维增强聚丙烯组合物特别适用于制造模制品,包括但不限于家用电器,汽车部件和船体。

    Methods for making fiber reinforced polystyrene composites
    30.
    发明申请
    Methods for making fiber reinforced polystyrene composites 审中-公开
    制造纤维增强聚苯乙烯复合材料的方法

    公开(公告)号:US20080081876A1

    公开(公告)日:2008-04-03

    申请号:US11542519

    申请日:2006-10-03

    CPC classification number: C08J5/046 C08J2325/04 C08K3/013

    Abstract: The present invention is directed generally processes for making fiber reinforced polystyrene compositions including from 5 to 50 wt % organic fiber, and from 0 to 60 wt % inorganic filler in a matrix of an atactic polystyrene based polymer. The process includes extrusion compounding the atactic polystyrene based polymer, the organic fiber, and the inorganic filler to form a fiber reinforced polystyrene resin, which is subsequently molded to form an article with a flexural modulus of at least 350,000 psi, and that exhibits ductility during instrumented impact testing. Extrusion compounding processes whereby the organic fiber is continuously fed to the extruder hopper by unwinding from one or more spools, and uniformly dispersing the fiber in the composites via twin screws having a combination of conveying and kneading elements are also disclosed. The extrusion compounding process and the molding process may also be fluidly coupled to provide an in-line compounding and molding process for producing the fiber reinforced polystyrene composites. Colored fiber may also be optionally incorporated into the process to yield articles with a cloth-like appearance. The processes for making fiber reinforced polystyrene compositions are suitable for making molded articles including, but not limited to, household appliances, automotive parts, and boat hulls.

    Abstract translation: 本发明一般涉及一种制备纤维增强聚苯乙烯组合物的方法,所述组合物包含5至50重量%的有机纤维和0至60重量%的无规聚苯乙烯基聚合物基质中的无机填料。 该方法包括挤出混合无规聚苯乙烯基聚合物,有机纤维和无机填料以形成纤维增强聚苯乙烯树脂,随后将其模塑成具有至少350,000psi的挠曲模量的制品,并且其在 仪表化冲击试验。 还公开了挤出复合方法,其中有机纤维通过从一个或多个卷轴展开而连续地供给到挤出机料斗,并且通过具有输送和捏合元件的组合的双螺杆将纤维均匀地分散在复合材料中。 挤出复合方法和模塑方法也可以流体耦合以提供用于生产纤维增强聚苯乙烯复合材料的在线复合和模塑方法。 有色纤维也可以任选地并入该方法中以产生具有布样外观的制品。 制造纤维增强聚苯乙烯组合物的方法适用于制造模制品,包括但不限于家用电器,汽车部件和船体。

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