Contacts formed with self-aligned cuts

    公开(公告)号:US10373875B1

    公开(公告)日:2019-08-06

    申请号:US15928783

    申请日:2018-03-22

    Abstract: Methods of fabricating structures that include contacts coupled with a source/drain region of a field-effect transistor. Source/drain regions are formed adjacent to a temporary gate structure. In one process, a sacrificial layer is disposed over the source/drain regions and a dielectric pillar is formed in the sacrificial layer between the source/drain regions, followed by deposition of a fill material, replacement of the temporary gate structure with a functional gate structure, and removal of the fill material. In another process, the fill material is formed first and the temporary gate structure is replaced by a functional gate structure; following removal of the fill material, a sacrificial layer is disposed over the source/drain regions and a dielectric pillar is formed in the sacrificial layer between the source/drain regions. A conductive layer having separate portions contacting the separate source/drain regions is formed, with the dielectric pillar separating the portions of the conductive layer.

    Gate cut structure with liner spacer and related method

    公开(公告)号:US10236213B1

    公开(公告)日:2019-03-19

    申请号:US15917940

    申请日:2018-03-12

    Abstract: A gate cut structure for finFETs, and a related method, are disclosed. The gate cut structure separates and electrically isolates an end of a first metal gate conductor of a first finFET from an end of a second metal gate conductor of a second finFET. The gate cut structure includes a body contacting the end of the first and second metal gate conductors. A liner spacer separates a lower portion of the body from an interlayer dielectric (ILD), and an upper portion of the body contacts the ILD. During formation, the liner spacer allows for a larger gate cut opening to be used to allow quality cleaning of the gate cut opening, but also reduction in size of the spacing between metal gate conductor ends of the finFETs. In one example, the body may have a lower portion having a width less than an upper portion thereof.

    Methods for nitride planarization using dielectric

    公开(公告)号:US09966272B1

    公开(公告)日:2018-05-08

    申请号:US15632931

    申请日:2017-06-26

    Abstract: The disclosure is directed to methods of planarizing an integrated circuit structure including: forming a dielectric over a first nitride layer; planarizing the dielectric to a top surface of a set of nitride fins in a first region and removing the dielectric from a second region to expose the substantially planar upper surface in a second region; forming a second nitride layer over the dielectric and the top surface of the set of nitride fins and over the substantially planar upper surface; planarizing the second nitride layer such that the second nitride layer in the second region is planar with the top surface of the dielectric and the set of nitride fins, and such that the second nitride layer is removed from the first region; and performing an etch such that the first nitride layer in the first region is planar with the first nitride layer in the second region.

    Gate cut structures
    26.
    发明授权

    公开(公告)号:US10937786B2

    公开(公告)日:2021-03-02

    申请号:US16134173

    申请日:2018-09-18

    Abstract: The present disclosure generally relates to semiconductor structures and, more particularly, to gate cut structures and methods of manufacture. The structure includes: a plurality of gate structures comprising source and drain regions and sidewall spacers comprised of different dielectric materials; and contacts connecting to the source and drain regions and isolated from the gate structures by the different dielectric materials.

    PERFORMING CONCURRENT DIFFUSION BREAK, GATE AND SOURCE/DRAIN CONTACT CUT ETCH PROCESSES

    公开(公告)号:US20190326177A1

    公开(公告)日:2019-10-24

    申请号:US15958593

    申请日:2018-04-20

    Abstract: A device is formed including fins formed above a substrate, an isolation structure between the fins, a plurality of structures defining gate cavities, and a first dielectric material positioned between the structures. A patterning layer above the first dielectric material and in the gate cavities has a first opening positioned above a first gate cavity exposing a portion of the isolation structure and defining a first recess, a second opening above a second gate cavity exposing a first portion of the fins, and a third opening above a first portion of a source/drain region in the fins to expose the first dielectric material. Using the patterning layer, a second recess is formed in the substrate and a third recess is defined in the first dielectric material. A second dielectric material is formed in the recesses to define a gate cut structure, a diffusion break structure, and a contact cut structure.

    Gate cut in replacement metal gate process

    公开(公告)号:US10373873B1

    公开(公告)日:2019-08-06

    申请号:US15933708

    申请日:2018-03-23

    Abstract: Gate isolation methods and structures for a FinFET device leverage the definition and formation of a gate cut opening within a sacrificial gate layer prior to patterning the sacrificial gate layer to form a sacrificial gate. The gate cut opening formed in the sacrificial gate layer is filled with a sacrificial isolation layer. After forming source/drain junctions over source/drain regions of a fin, the sacrificial isolation layer is replaced with an isolation layer, and the sacrificial gate is replaced with a functional gate.

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