Direct contact cooling of axial flux motor stator

    公开(公告)号:US11876406B2

    公开(公告)日:2024-01-16

    申请号:US17489552

    申请日:2021-09-29

    CPC classification number: H02K1/20 H02K1/14 H02K9/19 H02K15/022 H02K21/24

    Abstract: A stator assembly for an axial flux motor includes a heat exchanger jacket configured to circulate a heat transfer liquid. A stator also includes a plurality of stator cores each having a conductive winding, an electrically insulating material disposed over at least a portion of the conductive wire winding, and a molded soft magnetic composite (SMC) material. The heat exchanger jacket is disposed circumferentially around at least a portion of a perimeter of the stator. Each stator core defines a peripheral surface configured to contact the heat exchanger jacket and at least a portion of the peripheral surface is defined by the molded soft magnetic composite (SMC) material. Methods of making a molded soft magnetic composite (SMC) material stator core are also provided.

    Rotor core design
    27.
    发明授权

    公开(公告)号:US11689073B2

    公开(公告)日:2023-06-27

    申请号:US17401613

    申请日:2021-08-13

    CPC classification number: H02K1/2766 H02K15/03 H02K1/148

    Abstract: An axial flux electric motor for an automobile includes a stator assembly, and a rotor assembly, the rotor assembly including a plurality of lamination blocks arranged in an annular pattern, a plurality of conductive wedges, one conductive wedge being positioned between each adjacent pair of lamination blocks, the plurality of lamination blocks and the plurality of conductive wedges defining a rotor core disk having an inner diameter and outer diameter and opposing axial faces, and a plurality of permanent magnets attached to one of the opposing axial faces of the rotor core disk.

    ROTOR CORE DESIGN
    30.
    发明申请

    公开(公告)号:US20230048820A1

    公开(公告)日:2023-02-16

    申请号:US17401613

    申请日:2021-08-13

    Abstract: An axial flux electric motor for an automobile includes a stator assembly, and a rotor assembly, the rotor assembly including a plurality of lamination blocks arranged in an annular pattern, a plurality of conductive wedges, one conductive wedge being positioned between each adjacent pair of lamination blocks, the plurality of lamination blocks and the plurality of conductive wedges defining a rotor core disk having an inner diameter and outer diameter and opposing axial faces, and a plurality of permanent magnets attached to one of the opposing axial faces of the rotor core disk.

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