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公开(公告)号:US20200254555A1
公开(公告)日:2020-08-13
申请号:US16860588
申请日:2020-04-28
Applicant: Illinois Tool Works Inc.
Inventor: Christopher Hsu , Jake Zwayer
Abstract: Methods and apparatus to determine heat input to a weld are disclosed. An example welding-type power supply includes a power converter to convert input power to output welding-type power, and a controller configured to: during a welding-type operation, calculate average instantaneous power values of the welding-type operation for discrete, non-overlapping time periods by multiplying voltage measurements and corresponding current measurements; identify an end of the welding-type operation; determine a duration of the welding-type operation; calculate a total average instantaneous power of the welding-type operation based on the average instantaneous power values for the time periods and the duration of the welding-type operation; and determine whether an acceptable range of the welding-type operation is exceeded based on the total average instantaneous power and the duration of the welding-type operation.
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公开(公告)号:US10675699B2
公开(公告)日:2020-06-09
申请号:US15343992
申请日:2016-11-04
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Christopher Hsu , Dennis Sigl , Jake Zwayer , James Lee Uecker , Jon Michael Patterson
Abstract: A contact tip assembly with a preheating tip comprises a welding power source configured to provide welding current to a welding circuit, the welding circuit comprising a welding electrode and a first contact tip of a welding torch. The assembly also includes an electrode preheating circuit configured to provide preheating current through a portion of the welding electrode via a second contact tip of the welding torch, and a voltage sense circuit to monitor a voltage drop across the two contact tips, and the electrode preheating circuit adjusts at least one of the first current or the preheating current based on the voltage drop.
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公开(公告)号:US10464157B2
公开(公告)日:2019-11-05
申请号:US15343992
申请日:2016-11-04
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Christopher Hsu , Dennis Sigl , Jake Zwayer , James Lee Uecker , Jon Michael Patterson
Abstract: A contact tip assembly with a preheating tip comprises a welding power source configured to provide welding current to a welding circuit, the welding circuit comprising a welding electrode and a first contact tip of a welding torch. The assembly also includes an electrode preheating circuit configured to provide preheating current through a portion of the welding electrode via a second contact tip of the welding torch, and a voltage sense circuit to monitor a voltage drop across the two contact tips, and the electrode preheating circuit adjusts at least one of the first current or the preheating current based on the voltage drop.
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公开(公告)号:US20180099346A1
公开(公告)日:2018-04-12
申请号:US15720121
申请日:2017-09-29
Applicant: Illinois Tool Works Inc.
Inventor: Jake Zwayer , James Lee Uecker , Quinn William Schartner
CPC classification number: B23K9/295 , B23K9/1087 , B23K9/1093 , B23K9/125 , B23K9/1336 , B23K9/173 , B23K9/26 , B23K9/325 , B23K35/0266
Abstract: An example welding-type system includes: a welding-type power source configured to provide welding-type current to a welding-type circuit, the welding-type circuit comprising a welding-type electrode and a first contact tip of a welding torch; an electrode preheating circuit configured to provide preheating current through a first portion of the welding-type electrode via a second contact tip of the welding torch; a switching circuit configured to control a current flow between the welding-type power source and the first contact tip; and a preheat control circuit configured to control the switching circuit to: selectively direct current from the welding-type power source to the second contact tip; and selectively divert current from the electrode preheating circuit to the first contact tip
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公开(公告)号:US12134154B2
公开(公告)日:2024-11-05
申请号:US18322141
申请日:2023-05-23
Applicant: Illinois Tool Works Inc.
Inventor: Zakary Stapp , Jake Zwayer , Aniruddha Bhide , Valarie Schwartz
Abstract: Submerged arc welding torches and systems to resistively preheat electrode wire are disclosed. A disclosed example submerged arc welding torch includes: a first contact tip configured to transfer weld current and preheating current to the wire; a second contact tip configured to conduct the preheating current to the wire; an air-cooled first conductive body portion configured to receive the weld current and to conduct the weld current and the preheating current to the first contact tip; an air-cooled second conductive body portion configured to receive the preheating current and to conduct the preheating current to the second contact tip; and an insulator coupled between the first and second conductive body portions.
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公开(公告)号:US11911859B2
公开(公告)日:2024-02-27
申请号:US17014348
申请日:2020-09-08
Applicant: Illinois Tool Works Inc.
Inventor: James Lee Uecker , Jake Zwayer
CPC classification number: B23K9/1093 , B23K9/0953
Abstract: Systems, methods, and apparatus to provide preheat voltage feedback loss protection are disclosed. An example welding-type system includes a welding-type power source configured to provide welding-type power to a welding-type circuit, the welding-type circuit comprising a welding-type electrode and a first contact tip of a welding torch; an electrode preheating circuit configured to provide preheating power through a first portion of the welding-type electrode via a second contact tip of the welding torch; a preheat feedback circuit configured to measure a preheat voltage; and an electrode preheat control circuit configured to: control the preheating power based on the preheating voltage; and control the electrode preheating circuit to reduce the preheating power in response to detecting an invalid preheat voltage measured by the preheat feedback circuit.
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公开(公告)号:US11642737B2
公开(公告)日:2023-05-09
申请号:US15658727
申请日:2017-07-25
Applicant: Illinois Tool Works Inc.
Inventor: Jake Zwayer
CPC classification number: B23K9/0953 , B23K9/0956 , B23K9/1006 , B23K9/133 , B23K9/32 , G01R31/58
Abstract: Systems and methods for inductance compensation in a welding-type system include a reel configured to wind a welding-type cable to reduce a first portion of the welding-type cable extending from the reel, and to unwind to increase the first portion of the welding-type cable extending from the reel, wherein a second portion of the welding-type cable is at least partially wound around the reel when stored. A controller determines a first length of the first portion of the welding-type cable, calculates a first inductance of the first portion of welding-type cable extending from the reel based on the first length, determines a second length of the second portion of the welding-type cable, calculates a second inductance of the second portion of welding-type cable wound around the reel based on the second length, and calculates a cable inductance of the welding-type cable based on the first inductance and the second inductance.
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公开(公告)号:US11344964B2
公开(公告)日:2022-05-31
申请号:US15618926
申请日:2017-06-09
Applicant: Illinois Tool Works Inc.
Inventor: James Lee Uecker , Jake Zwayer
Abstract: Systems, methods, and apparatus to control welding electrode preheating are disclosed. An example consumable electrode-fed welding-type system includes a welding-type current source configured to provide welding-type current to a welding-type circuit, the welding-type circuit comprising a welding-type electrode and a first contact tip of a welding torch; an electrode preheating circuit configured to provide preheating current through a first portion of the welding-type electrode via a second contact tip of the welding torch; an electrode preheating control circuit configured to adjust at least one of the preheating current or an electrode feed speed based on the change in the contact-tip-to-work-distance; and a current interpreter configured to determine a change in a contact-tip-to-work-distance of the welding torch based on at least one of the welding-type current or the preheating current.
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公开(公告)号:US20210245289A1
公开(公告)日:2021-08-12
申请号:US17132712
申请日:2020-12-23
Applicant: ILLINOIS TOOL WORKS INC.
Inventor: Jake Zwayer , Steven Barhorst , James Lee Uecker , Christopher Hsu , Dennis Sigl , Jon Michael Patterson
Abstract: A contact tip assembly with a preheating tip comprises a welding-type power source configured to provide welding-type current to a welding-type circuit, the welding-type circuit comprising a welding-type electrode and a first contact tip of a welding torch; an electrode preheating circuit configured to provide preheating current through a first portion of the electrode via a second contact tip of the welding torch; and a preheat controller to: monitor a voltage drop across a second portion of the electrode; adjust at least one of the welding-type current or the preheating current based on the voltage drop, the second portion of the electrode comprising at least part of the first portion of the electrode; and control the preheating current based on a hydrogen reduction goal and based on stored parameters associated with a type of the electrode, a chemistry of the electrode, or a wire size.
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公开(公告)号:US11020813B2
公开(公告)日:2021-06-01
申请号:US15703008
申请日:2017-09-13
Applicant: Illinois Tool Works Inc.
Inventor: Jonathan A. Will , Jake Zwayer
IPC: B23K9/10
Abstract: Systems, methods, and apparatus to reduce cast in a welding wire are disclosed. Example systems to reduce cast in a welding wire include a wire advancement roller configured to advance welding wire from a welding wire supply toward a welding torch; and a wire straightener configured to reduce cast in the welding wire by applying heat to the welding wire between the welding wire supply and the welding torch.
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