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公开(公告)号:US11673227B2
公开(公告)日:2023-06-13
申请号:US16834078
申请日:2020-03-30
Applicant: United Technologies Corporation
Inventor: Andrzej Ernest Kuczek , Joseph C. Rampone , Tahany Ibrahim El-Wardany , Paul R. Faughnan, Jr.
CPC classification number: B24B39/003 , B21B13/12 , B23P9/02 , C21D7/08
Abstract: A method for deep roll peening a workpiece includes deep roll peening a workpiece by moving the workpiece along a feed path through multiple groups of opposed rollers that are arranged in series. Each group of opposed rollers includes a rim that defines a workpiece engagement surface that exerts a deep roll peening force on the workpiece. A deep roll peening system includes multiple groups of opposed rollers. Each of the opposed rollers is rotatably mounted and has a rim that defines a workpiece engagement surface. The workpiece engagement surfaces are spaced apart from each other by a gap. The groups are arranged in series such that the gaps define a feed path for receiving a workpiece into serial contact with the workpiece engagement surfaces.
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公开(公告)号:US11415210B2
公开(公告)日:2022-08-16
申请号:US16815502
申请日:2020-03-11
Applicant: United Technologies Corporation
Inventor: Tahany Ibrahim El-Wardany , Aaron T. Nardi , Daniel V. Viens , Wenjiong Gu , Eric J. Amis , Hayden M. Reeve
IPC: F16H55/06 , B33Y10/00 , B23P15/14 , B22F3/02 , B22F3/24 , B22F7/02 , C23C26/00 , C23C28/02 , C21D6/00 , F16H55/17 , B33Y80/00 , B22F5/08 , C21D9/32 , B22F7/06 , C23C24/04 , B22F10/10
Abstract: A novel manufacturing method for functionally graded component includes a cold sprayed additive manufactured core material and a cold sprayed additive manufactured set of teeth around said core made from another material.
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公开(公告)号:US20200331099A1
公开(公告)日:2020-10-22
申请号:US16849004
申请日:2020-04-15
Applicant: United Technologies Corporation
Inventor: Tahany Ibrahim El-Wardany , Matthew Grow , Michael A. Klecka , Gregory W. Levan , Daniel K. Seabourn
IPC: B23K26/342 , B33Y10/00 , B33Y80/00 , B33Y40/00
Abstract: Disclosed herein is a method for making a metal article including repetitively depositing a layer of metal and cold working each metal layer to form the metal article. The method can be used to make a new article or repair an existing article. The metal article includes a customized local grain structure orientation which can vary by region based on design requirements.
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公开(公告)号:US10376961B2
公开(公告)日:2019-08-13
申请号:US15021575
申请日:2014-07-30
Applicant: United Technologies Corporation
Inventor: Michael A. Klecka , Ying She , Tahany Ibrahim El-Wardany , Aaron T. Nardi
Abstract: One embodiment includes a powder spheroidizing method. The method includes loading a powder into a fluidized bed assembly, fluidizing at least some of the powder in the fluidized bed assembly using an inert gas, and heating the powder while fluidized in the fluidized bed assembly.
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公开(公告)号:US10302252B2
公开(公告)日:2019-05-28
申请号:US15302532
申请日:2014-04-14
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor: Andrzej Ernest Kuczek , Matthew E. Lynch , Paul F. Croteau , Tahany Ibrahim El-Wardany , Ellen Y. Sun , Wenping Zhao , Daniel V. Viens
Abstract: An illustrative example container includes a plurality of internal support members having a surface contour that at least approximates a minimum surface. The plurality of internal support members collectively provide structural support for carrying loads on the container. The plurality of internal support members collectively establish a plurality of cavities for at least temporarily containing fluid. An outer shell is connected with at least some of the internal support members. The outer shell includes a plurality of curved surfaces. The outer shell encloses the cavities.
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公开(公告)号:US09938624B2
公开(公告)日:2018-04-10
申请号:US15025427
申请日:2014-10-17
Applicant: United Technologies Corporation
Inventor: Aaron T. Nardi , Tahany Ibrahim El-Wardany , William Werkheiser , Michael A. Klecka
Abstract: One embodiment includes a method for enhancing bond strength between a powder deposit and a substrate. Powder is deposited on the substrate. Powder is shot peened with peening media that is harder than both the powder and the substrate to produce bond strength between the powder and the substrate that is at least twice bond strength between the powder and the substrate without shot peening.
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公开(公告)号:US10808545B2
公开(公告)日:2020-10-20
申请号:US15650107
申请日:2017-07-14
Applicant: United Technologies Corporation
Inventor: Tahany Ibrahim El-Wardany , Matthew E. Lynch , Om P. Sharma , Catalin G. Fotache
Abstract: An embodiment of a fan blade includes an interior region between a metallic pressure sidewall and a metallic suction sidewall. Each sidewall extends in span from a base to a tip, and extends in chord from a leading edge to a trailing edge. The interior region of the fan blade includes a first fully dense metallic portion and a first porous metallic portion. The first fully dense metallic portion has a volume occupying at least 10% of a total volume of the interior region, and substantially no porosity. The first porous metallic portion is integrally joined to the fully dense metallic portion, and is selected from a structured lattice, an unstructured foam, and combinations thereof.
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公开(公告)号:US20200208726A1
公开(公告)日:2020-07-02
申请号:US16815502
申请日:2020-03-11
Applicant: United Technologies Corporation
Inventor: Tahany Ibrahim El-Wardany , Aaron T. Nardi , Daniel V. Viens , Wenjiong Gu , Eric J. Amis , Hayden M. Reeve
IPC: F16H55/06 , C23C24/04 , B23P15/14 , B22F3/00 , B22F7/06 , C21D9/32 , B22F5/08 , B33Y10/00 , B33Y80/00 , F16H55/17 , C21D6/00 , C23C28/02 , C23C26/00 , B22F7/02 , B22F3/24 , B22F3/02
Abstract: A novel manufacturing method for functionally graded component includes a cold sprayed additive manufactured core material and a cold sprayed additive manufactured set of teeth around said core made from another material.
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公开(公告)号:US20190321894A1
公开(公告)日:2019-10-24
申请号:US15958203
申请日:2018-04-20
Applicant: United Technologies Corporation
Inventor: Susanne M. Opalka , John A. Sharon , Tahany Ibrahim El-Wardany
Abstract: A process of forming an oxide dispersion strengthened alloy, comprises distributing an alloy powder on a platform; applying a uniform nanometer-scale metal oxide onto the alloy powder; applying an energy beam onto the alloy powder and the uniform nanometer-scale metal oxide; and forming an oxide dispersion strengthened alloy.
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公开(公告)号:US20190017388A1
公开(公告)日:2019-01-17
申请号:US15650107
申请日:2017-07-14
Applicant: United Technologies Corporation
Inventor: Tahany Ibrahim El-Wardany , Matthew E. Lynch , Om P. Sharma , Catalin G. Fotache
CPC classification number: F01D5/183 , B22F3/1115 , F01D5/147 , F04D29/023 , F04D29/324 , F04D29/388 , F05B2260/203 , F05D2220/36 , F05D2230/31 , F05D2240/305 , F05D2240/306 , F05D2300/121 , F05D2300/133 , F05D2300/514 , F05D2300/612
Abstract: An embodiment of a fan blade includes an interior region between a metallic pressure sidewall and a metallic suction sidewall. Each sidewall extends in span from a base to a tip, and extends in chord from a leading edge to a trailing edge. The interior region of the fan blade includes a first fully dense metallic portion and a first porous metallic portion. The first fully dense metallic portion has a volume occupying at least 10% of a total volume of the interior region, and substantially no porosity. The first porous metallic portion is integrally joined to the fully dense metallic portion, and is selected from a structured lattice, an unstructured foam, and combinations thereof.
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