Abstract:
A method for manufacturing a resonant tube is provided in the present invention, which comprises: mechanically mixing 88-98 wt. % of iron-nickel alloy powder, 1-8 wt. % of carbonyl iron powder, and 1-8 wt. % of carbonyl nickel powder to form a uniform powder mixture; molding the uniform powder mixture to form a resonant tube blank; and continuously sintering and annealing the resonant tube blank. Also provided in the present invention are a resonant tube and a cavity filter. The method for manufacturing a resonant tube provided in the present invention significantly enhances production efficiency while greatly reducing consumption of raw materials. Moreover, the resonant tube provided in the present invention reduces, to the greatest extent, segregation of alloy components and coarse and uneven microstructures, thereby increasing the performance and stability of the corresponding products.
Abstract:
This invention presents a sintered and carburized porous stainless steel part with improved strength and hardness and method thereof. The sintered and carburized porous stainless steel part has a porous body with a relative density between 30% and 89%, which is sintered from a stainless steel powder, wherein exposed pore surfaces inside the porous body are carburized without forming carbides and without using an activation process in advance. A carburized layer is formed and spread into the core of the sintered porous body. Thereby, the strength, surface hardness, and core hardness of the sintered body are significantly increased.
Abstract:
There are provided a permanent magnet and a manufacturing method thereof enabling carbon content contained in magnet particles to be reduced in advance before sintering even when wet milling is employed. Coarsely-milled magnet powder is further milled by a bead mill in a solvent together with an organometallic compound expressed with a structural formula of M−(OR)x (M includes at least one of neodymium, praseodymium, dysprosium and terbium, each being a rare earth element, R represents a substituent group consisting of a straight-chain or branched-chain hydrocarbon, x represents an arbitrary integer) so as to uniformly adhere the organometallic compound to particle surfaces of the magnet powder. Thereafter, a compact body of compacted magnet powder is held for several hours in hydrogen atmosphere at 200 through 900 degrees Celsius to perform hydrogen calcination process. Thereafter, through sintering process, a permanent magnet 1 is manufactured.
Abstract:
The application discloses a rare-earth permanent magnetic powder, a bonded magnet, and a device using the bonded magnet. The rare-earth permanent magnetic powder comprises 4 to 12 at. % of Nd, 0.1 to 2 at. % of C, 10 to 25 at. % of N and 62.2 to 85.9 at. % of T, wherein T is Fe or FeCo and the main phase of the rare-earth permanent magnetic powder is a hard magnetic phase with a TbCu7 structure. Material volatilization can be avoided effectively during a preparation process of the rare earth permanent magnetic powder, thus improving the wettability with a water-cooling roller during the preparation process and final prepared materials are provided with good magnetic properties.
Abstract:
Methods of forming three-dimensional metallic objects are provided. A metal oxide paste comprising metal oxide particles, a polymeric binder and an organic solvent is extruded through a tip to deposit sequential layers of the metal oxide paste on a substrate to form a three-dimensional metal oxide object. The three-dimensional metal oxide object is exposed to a reducing gas at a temperature and for a period of time sufficient to reduce and to sinter the metal oxide particles to form a three-dimensional metallic object. Depending upon the composition of the metal oxide paste, the three-dimensional metallic object may be composed of a single metal, a simple or complex metal-metal alloy, or a metal-ceramic composite.
Abstract:
The process for producing, processing, sintering, pressing or extruding thermoelectric materials with heat treatment under inert gas or under reduced pressure at temperatures in the range from 100 to 900° C. comprises producing, processing, sintering, pressing or extruding in the presence of oxygen scavengers which form thermodynamically stable oxides in the presence of free oxygen under the production, processing, sintering, pressing or extrusion conditions and hence keep free oxygen away from the thermoelectric material.
Abstract:
An object of the present invention is to enhance a coercive force of magnetic particles by promoting formation of a continuous R-rich grain boundary phase in a crystal grain boundary of a magnetic phase of the particles, and to thereby obtain R-T-B-based rare earth magnet particles further having a high residual magnetic flux density. The present invention relates to production of R-T-B-based rare earth magnet particles capable of exhibiting a high coercive force even when a content of Al therein is reduced, and a high residual magnetic flux density, in which formation of an R-rich grain boundary phase therein can be promoted by heat-treating Al-containing R-T-B-based rare earth magnet particles obtained by HDDR treatment in vacuum or in an Ar atmosphere at a temperature of not lower than 670° C. and not higher than 820° C. for a period of not less than 30 min and not more than 300 min.
Abstract:
A process includes sintering hydrogenated titanium or titanium hydride (TiH2) and/or Ti metal in a dynamically controlled hydrogen atmosphere with hydrogen partial pressure greater than 0.01 atmosphere and at elevated temperature, to form a sintered titanium material; equilibrate the sintered material at an equilibration temperature below the sintering temperature and above the phase transformations including eutectoid decomposition temperature for an equilibration time sufficient for the hydrogen within the sample to reach equilibrium and homogenize the sintered titanium material; holding the sintered titanium material at a hold temperature below the temperature of sintering and a hold time sufficient for phase transformations including eutectoid decomposition of the sintered titanium material; and heating the sintered titanium material under vacuum, inert atmosphere, or a combination of both at a hold temperature which is less than that of the sintering temperature, to form titanium metal, or a titanium metal alloy with fine or ultrafine grain sizes; where the dynamically controlled hydrogen atmosphere varies as a function of time and temperature throughout the thermal cycle and includes hydrogen during the sintering and phase transformations including eutectoid decomposition steps.
Abstract:
A continuous hot bonding method for producing a bi-material strip with a strong bond therebetween is provided. The method comprises sanding a first strip formed of steel; and applying a layer of first particles, typically formed of copper, to the sanded first strip. The method next includes heating the first strip and the layer of the first particles, followed by pressing a second strip formed of an aluminum alloy onto the heated layer of the first particles. The aluminum alloy of the second strip includes tin particles, and the heat causes the second particles to liquefy and dissolve into the melted first particles. The first particles and the second particles bond together to form bond enhancing metal particles, which typically comprise bronze.
Abstract:
The invention relates to a process for producing sinterable molybdenum metal powder in a moving bed, sinterable molybdenum powder and its use.