Components and processes of producing components with regions having different grain structures
    31.
    发明授权
    Components and processes of producing components with regions having different grain structures 有权
    用具有不同晶粒结构的区域生产部件的组件和工艺

    公开(公告)号:US09156113B2

    公开(公告)日:2015-10-13

    申请号:US13152898

    申请日:2011-06-03

    Abstract: Processes for fabricating components to have two or more regions with different grain structures, and components produced by such processes. The processes entail performing at least one forging step on a preform to produce a profile having at least a first portion corresponding to the first region of the component. The preform is formed of a precipitation-strengthened alloy having a solvus temperature, and the at least one forging step comprises a nonfinal forging step performed at a first strain rate and at a first subsolvus temperature that is below the solvus temperature of the alloy. A subsequent forging step is performed on the profile to produce a final profile comprising the first portion and a second portion corresponding to the second region of the component. The subsequent forging step is performed at a strain rate and at a subsequent subsolvus temperature, wherein at least one of the subsequent strain rate and subsequent subsolvus temperature is either higher or lower than the first strain rate or first subsolvus temperature. A heat treatment is then performed on the final profile to cause grain growth, wherein the first portion of the final profile has a different grain size than the second portion.

    Abstract translation: 用于制造具有两个或更多个具有不同晶粒结构的区域的部件的工艺以及由这些工艺生产的部件。 该过程需要在预制件上执行至少一个锻造步骤以产生至少具有对应于部件的第一区域的第一部分的轮廓。 预成型体由具有固溶温度的沉淀强化合金形成,并且所述至少一个锻造步骤包括以低于合金的固溶温度的第一应变速率和第一副溶液温度下进行的非正式锻造步骤。 在轮廓上执行随后的锻造步骤以产生包括第一部分和对应于部件的第二区域的第二部分的最终轮廓。 随后的锻造步骤以应变速率和随后的子体温度进行,其中随后的应变速率和随后的子体温度中的至少一个要么高于或低于第一应变速率或者第一子体温度。 然后对最终轮廓进行热处理以引起晶粒生长,其中最终轮廓的第一部分具有与第二部分不同的晶粒尺寸。

    METHOD FOR MAKING AN ORDERED MAGNETIC ALLOY
    32.
    发明申请
    METHOD FOR MAKING AN ORDERED MAGNETIC ALLOY 有权
    制造订购磁性合金的方法

    公开(公告)号:US20140366990A1

    公开(公告)日:2014-12-18

    申请号:US14063815

    申请日:2013-10-25

    Abstract: A method for making an ordered magnetic alloy includes (a) providing a thermally conductive base having opposite first and second surfaces; (b) forming a thermal barrier layer on the first surface of the thermally conductive base; (c) forming a disordered magnetic alloy layer on the thermal barrier layer, the disordered magnetic alloy layer being made from a disordered alloy which contains a first metal selected from Fe, Co, and Ni, and a second metal selected from Pt and Pd; and (d) after step (c), applying a transient heat to the thermally conductive base to cause rapid thermal expansion of the thermally conductive base, which, in turn, causes generation of an in-plane tensile stress in the disordered magnetic alloy layer.

    Abstract translation: 制造有序磁性合金的方法包括(a)提供具有相对的第一和第二表面的导热基底; (b)在导热基体的第一表面上形成热阻层; (c)在所述热障层上形成无序的磁性合金层,所述无序磁性合金层由含有选自Fe,Co和Ni的第一金属和选自Pt和Pd的第二金属的无序合金制成; 和(d)在步骤(c)之后,向导热基体施加瞬时热量以引起导热基体的快速热膨胀,这进而导致无序磁合金层中产生面内拉伸应力 。

    HIGH STRENGTH AND HIGH DUCTILITY STEEL SHEET HAVING ULTRAFINE CRYSTALLINE GRAIN STRUCTURE OBTAINED BY LOW STRAIN PROCESSING AND ANNEALING OF ORDINARY LOW CARBON STEEL, AND A METHOD FOR PRODUCING THEREOF
    34.
    发明申请
    HIGH STRENGTH AND HIGH DUCTILITY STEEL SHEET HAVING ULTRAFINE CRYSTALLINE GRAIN STRUCTURE OBTAINED BY LOW STRAIN PROCESSING AND ANNEALING OF ORDINARY LOW CARBON STEEL, AND A METHOD FOR PRODUCING THEREOF 审中-公开
    具有通过低应变处理和常规低碳钢退火获得的超细晶粒结构的高强度和高强度钢板及其生产方法

    公开(公告)号:US20070084529A1

    公开(公告)日:2007-04-19

    申请号:US11548532

    申请日:2006-10-11

    Abstract: A high strength and high ductility low carbon steel having a tensile strength of 800 MPa or more, an uniform elongation of 5% or more, and an elongation to failure of 20% or more which is produced by a method comprising subjecting an ordinary low carbon steel or an ordinary low carbon steel added with boron in an amount being 0.01% or less and effective for accelerating martensitic transformation to processing and heat treatment to prepare a product having coarser size of austenite crystal grains and then to water-quenching, to provide a steel product having a martensite phase in an amount of 90% or more, and subjecting the steel product to a low strain processing, specifically a cold rolling at a total rolling reduction in thickness of 20% or more and less than 80%, and to a low temperature annealing at 500° C. to 600° C., and a method for producing said high strength and high ductility low carbon steel.

    Abstract translation: 通过以下方法制造的拉伸强度为800MPa以上,均匀伸长率为5%以上,断裂伸长率为20%以上的高强度,高延展性的低碳钢,该方法包括使普通低碳 钢或普通低碳钢,其添加量为0.01%以下,并且有效加速马氏体转变成加工和热处理,以制备具有较大尺寸的奥氏体晶粒的产品,然后进行水淬,从而提供 具有90%以上的马氏体相的钢产品,并且对钢制品进行低应变加工,特别是在总轧制压下量为20%以上且小于80%的情况下的冷轧,以及 在500℃至600℃的低温退火,以及用于生产所述高强度和高延展性低碳钢的方法。

    Ultrasonic impact machining of body surfaces to correct defects and strengthen work surfaces
    35.
    发明申请
    Ultrasonic impact machining of body surfaces to correct defects and strengthen work surfaces 有权
    超声波冲击加工机身表面以纠正缺陷并加强工作表面

    公开(公告)号:US20060237104A1

    公开(公告)日:2006-10-26

    申请号:US11167863

    申请日:2005-06-28

    Applicant: Efim Statnikov

    Inventor: Efim Statnikov

    Abstract: Metallic workpieces of diverse shapes having work surfaces which are deformed at the surface and adjacent sub-surface layers by surface impact from ultrasonic transducers employing freely axially moving impacting elements propelled and energized by a transducer oscillating surface vibrating periodically at an ultrasonic frequency. The impacting elements are propelled in a random aperiodic and controlled impact mode at different phases of the periodic oscillation cycles. The transducer may be portable and provides a series of mechanically interconnected stages having mechanical resonances harmonically related as a multiple of the primary ultrasonic frequency and have matched stage resistances under instantaneous loading when the impact elements are driven by the transducer oscillating surface into the surface of the workpiece. This mode of operation produces Q-factor amplification of the input ultrasonic power oscillator energy at the impact needles and high propulsion velocities making it possible to machine metallic workpiece bodies to greater depths for compressing the metal to increase compressive strength of the workpiece work surfaces to substantially the ultimate material strength. The impact machining is done at ambient temperatures.

    Abstract translation: 各种形状的金属工件具有工作表面,其工作表面在表面和相邻的子表面层上通过来自超声波换能器的表面冲击而产生变形,所述超声波换能器采用由以超声波频率周期性振荡的振荡器振荡表面推动和激励的自由轴向运动的冲击元件。 冲击元件在周期性振荡周期的不同阶段以随机的非周期和受控冲击模式推进。 传感器可以是便携式的,并且提供一系列机械互连的级,其具有与初级超声波频率的倍数谐波相关的机械共振,并且当冲击元件被换能器振荡表面驱动到 工件。 这种操作模式在冲击针上产生输入的超声功率振荡器能量的Q因子放大和高推进速度,使得可以将金属工件体加工到更大的深度以压缩金属,从而将工件工作表面的抗压强度基本上 最终材料力量。 冲击加工在环境温度下进行。

    Transmission chain
    37.
    发明申请
    Transmission chain 审中-公开
    传输链

    公开(公告)号:US20050109428A1

    公开(公告)日:2005-05-26

    申请号:US10959815

    申请日:2004-10-06

    Abstract: An inverted tooth transmission chain with articulating link plates has improved wear resistance and life expectancy. The articulating link plates are blanked from steel having an aluminium content of 0.01% to 0.08% by weight and a grain size number of at least 8 ASTM. The link plates are then carburised by heating them to a temperature in the range 800° C. to 1000° C. for a period of between 10 to 60 minutes in a conventional carburising atmosphere including, for example, methane or propane. The link plates are then quenched or austempered in an oil or salt bath. The final hardness of the carburised link plate is in the region of 600 to 700 Hv (Vickers hardness value).

    Abstract translation: 具有铰接式链板的倒齿传动链具有改善的耐磨性和预期寿命。 铰链连接板从铝含量为0.01%至0.08%(重量)和至少8 ASTM的晶粒尺寸的钢中冲切。 然后在包括例如甲烷或丙烷的常规渗碳气氛中,通过将连接板加热至800℃至1000℃的温度10至60分钟之间进行渗碳。 然后将链板在油或盐浴中骤冷或者奥氏体化。 渗碳连接板的最终硬度为600-700Hv(维氏硬度值)。

    Ultrasonic impact methods for treatment of welded structures
    38.
    发明申请
    Ultrasonic impact methods for treatment of welded structures 有权
    用于焊接结构处理的超声波冲击方法

    公开(公告)号:US20050092397A1

    公开(公告)日:2005-05-05

    申请号:US11000219

    申请日:2004-12-01

    Applicant: Efim Statnikov

    Inventor: Efim Statnikov

    Abstract: This invention provides methods of treatment for work products of materials such as steel, bronze, plastic, etc. and particularly welded steel bodies by pulse impact energy, preferably ultrasonic, to relax fatigue and aging and extend expectant life. The treatment may occur (a) at original production, (b) during the active life period for maintenance or (c) after failure in a repair stage. The ultrasonic treatment improves the work product strength. In welded products residual stress patterns near the weld sites are relaxed and micro-stress defects such as voids and unusual grain boundaries are reduced. The basic method steps are non-destructive in nature, inducing interior pulse compression waves with ultrasonic transducers and accessory tools impacting an external product surface with enough impulse energy to heat and temporarily plasticize the metal interior and relax stresses. The nature of the work product interior structure being treated is determined by sensing the mechanical movement at the impact surface of the work body to produce feedback frequency and phase signals responsive to input impact signals. These signals automatically conform driving pulse energy frequency and phase to the input transducers to match the mechanical resonance frequency of the working transducers and increase efficiency of energy transfer. Such feedback signals also are available for automated procedures which can improve product quality and consistency.

    Abstract translation: 本发明提供了通过脉冲冲击能量,优选超声波处理诸如钢,青铜,塑料等材料的工件的特别是焊接钢体的方法,以放松疲劳和老化并延长使用寿命。 治疗可能发生(a)在原始生产时,(b)在维持生命期间或(c)修复阶段失败后。 超声处理提高了工件产品的强度。 在焊接产品中,焊接部位附近的残余应力模式松弛,微应力缺陷如空隙和异常晶界减小。 基本的方法步骤本质上是非破坏性的,通过超声换能器和辅助工具引起内部脉冲压缩波,利用足够的冲击能量冲击外部产品表面,以加热和暂时塑化金属内部并松弛应力。 被处理的工作产品内部结构的性质通过感测工作体的冲击表面处的机械运动来确定,以产生响应于输入冲击信号的反馈频率和相位信号。 这些信号自动将驱动脉冲能量频率和相位与输入传感器相符合,以匹配工作换能器的机械共振频率,并提高能量传递的效率。 这样的反馈信号也可用于可以提高产品质量和一致性的自动化程序。

    Ultrasonic machining and reconfiguration of braking surfaces

    公开(公告)号:US20020189726A1

    公开(公告)日:2002-12-19

    申请号:US10222858

    申请日:2002-08-19

    Abstract: The novel methods, apparatus and reworked rotary braking surface product, for example those exhibited on interior cylindrical braking surfaces of a cast iron brake drum, serve to replace manufacturing defects exhibiting residual tensile stresses and outwardly directed tool marks with smooth compressed braking surfaces in a final manufacturing stage. The plastically deformed surface shape with reduced roughness and surface irregularities furthermore presents improved braking strength above the yield point and approaching the ultimate material strength of the base drum material. An ultrasonic transducer drives individual freely moving impact elements of a set at frequencies up to 55 kHz into the braking surface to effect plastic deformation at surface and sub-surface layers. Physically, the small sized ultrasonic transducer is inserted into a drum cylinder and driven by a lathe producing relative motion between the braking surface and the ultrasonically vibrating impact elements scanning only the braking surface in a readily controlled ultrasonic impact machining cycle for attaining specified braking surface performance.

    Production method of ultra fine grain steel
    40.
    发明授权
    Production method of ultra fine grain steel 失效
    超细晶粒钢的生产方法

    公开(公告)号:US06464807B1

    公开(公告)日:2002-10-15

    申请号:US09512060

    申请日:2000-02-24

    CPC classification number: C21D8/00 C21D7/13 C21D2201/00 C21D2211/005

    Abstract: A method of producing a ultra fine grain steel made of ferrite having a mean grain size of not larger that 3 &mgr;m as the base phase, after ingoting raw materials, by austenitizing the ingot by heating it to a temperature of at least an Ac 3 point, then, applying compression working of a reduction ratio of at least 50% at a temperature of from an Ae 3 point or lower to an Ar 3 point −150° C., or at a temperature of at least 550° C., and thereafter, cooling, wherein the strain rate as compression working is in the range of from 0.001 to 10/second.

    Abstract translation: 制造平均粒径不大于3μm的铁素体作为基础相的原料,通过将锭加热至至少Ac 3点的温度来进行奥氏体化的方法, 然后,在Ae 3点以下的温度至Ar 3点-150℃,或至少550℃的温度下进行压缩比为50%以上的压缩加工,以及 然后进行冷却,其中作为压缩加工的应变速率在0.001〜10 /秒的范围内。

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