公开(公告)号：US11891339B2

公开(公告)日：2024-02-06

申请号：US17271988

申请日：2019-08-29

Applicant: CORNING INCORPORATED

Inventor： Huthavahana Kuchibhotla Sarma ,  Cameron Wayne Tanner

IPC: C04B35/195 ,  C04B38/06 ,  C04B38/00

CPC classification number: C04B35/195 ,  C04B38/0012 ,  C04B38/068 ,  C04B2235/3232 ,  C04B2235/3481 ,  C04B2235/9607

Abstract: A ceramic body exhibiting % P≥50%, df≤0.36, and a combined weight percentage of crystalline phases containing cordierite and indialite of at least 85 wt %, and up to 10 wt % of a crystalline pseudobrookite structured phase, such as armalcolite. The ceramic body contains, as expressed on an oxide basis, either: 1% wt % to 11% wt % titania and 89% wt % to 99% wt % MgO, Al2O3, and SiO2 that have relative weight ratios of MgO:Al2O3:SiO2 within the field defined by 15.6:34.0:50.4, 12.6:34.0:53.4, 13.9:30.7:55.4, and 16.9:30.7:52.4, or 2.5% to 11% titania and 89% wt % to 97.5% wt % MgO, Al2O3, and SiO2 that have relative weight ratios of MgO:Al2O3:SiO2 within the field defined by 15.6:34.0:50.4, 12.6:34.0:53.4, 12.0:35.7:52.3, and 15.0:35.7:49.3. Batch composition mixtures and methods of manufacturing ceramic bodies using the batch compositions are provided, as are other aspects.

公开(公告)号：US20230395798A1

公开(公告)日：2023-12-07

申请号：US18237047

申请日：2023-08-23

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/58 ,  H01M10/0525 ,  H01M10/0562 ,  H01M4/04

CPC classification number: H01M4/581 ,  H01M10/0525 ,  H01M10/0562 ,  H01M4/0471 ,  H01M2004/021

Abstract: Methods of making a sintered electrode comprise forming a slurry including 40 wt % to 75 wt % of a powder comprising a chalcogenide and at least one of an alkali metal or an alkaline earth metal, 1 wt % to 10 wt % of a binder, and 30 wt % to 50 wt % of a solvent. Methods include casting the slurry into a green tape. Methods include drying the green tape to form a dried green tape by removing at least a portion of the solvent. The dried green tape includes at most 10 wt % of organic material in the dried green tape. Methods include sintering the dried green tape at a temperature from 500° C. to 1350° C. for no more than 60 minutes to form the sintered electrode.

公开(公告)号：US20230365423A1

公开(公告)日：2023-11-16

申请号：US18225758

申请日：2023-07-25

Applicant: CORNING INCORPORATED

Inventor： Micheal Edward Badding ,  William Joseph Bouton ,  Douglas Edward Brackley ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C01F7/441 ,  C04B35/622 ,  C03B29/12 ,  C03C8/02 ,  C03B35/24 ,  C04B35/632 ,  C03B19/06 ,  C04B35/486 ,  C04B35/64 ,  C04B35/111 ,  C01G25/02 ,  C04B35/638

CPC classification number: C01F7/441 ,  C04B35/62218 ,  C03B29/12 ,  C03C8/02 ,  C03B35/246 ,  C04B35/632 ,  C03B19/06 ,  C04B35/486 ,  C04B35/64 ,  C04B35/111 ,  C01G25/02 ,  C04B35/638 ,  C04B2235/6586 ,  C04B2235/3244 ,  C04B2235/95 ,  C04B2235/9653 ,  C04B2235/6025 ,  C03C2205/00 ,  C04B2235/656 ,  C04B2235/3217

Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.

公开(公告)号：US20230159401A1

公开(公告)日：2023-05-25

申请号：US17919338

申请日：2021-04-27

Applicant: CORNING INCORPORATED

Inventor： Mallanagouda Dyamanagouda Patil ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C04B41/81 ,  C04B14/06 ,  C04B14/30 ,  C04B22/06 ,  C04B22/00 ,  C04B20/00

CPC classification number: C04B41/81 ,  C04B14/062 ,  C04B14/303 ,  C04B22/062 ,  C04B22/0093 ,  C04B20/0048 ,  C04B2103/0079

Abstract: A cement composition for application to a ceramic substrate, such as a cement skin composition for application to a ceramic honeycomb body is provided. The cement composition includes a first source of inorganic particles having a mean particle diameter

公开(公告)号：US20230048175A1

公开(公告)日：2023-02-16

申请号：US17389463

申请日：2021-07-30

Applicant: Corning Incorporated

Inventor： Cameron Wayne Tanner ,  Elizabeth Marie Vileno ,  Lingyan Wang

IPC: H01M4/04 ,  H01M4/525 ,  H01M4/505 ,  H01M4/58 ,  H01M10/0525 ,  H01M10/0562

Abstract: A method for forming a treated sintered composition includes: providing a slurry precursor including a lithium-, sodium-, or magnesium-based compound; tape casting the slurry precursor to form a green tape; sintering the green tape at a temperature in a range of 500° C. to 1350° C. for a time in a range of less than 60 min to form a sintered composition; and heat treating the sintered composition at a temperature in a range of 700° C. to 1100° C. for a time in a range of 1 min to 2 hrs in an oxygen-containing atmosphere to form the treated sintered composition.

公开(公告)号：US11505468B2

公开(公告)日：2022-11-22

申请号：US17718484

申请日：2022-04-12

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Douglas Edward Brackley ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C04B35/64 ,  C01F7/441 ,  C01G25/02 ,  C04B35/632 ,  C04B35/638 ,  C03C8/02 ,  C03B19/06 ,  C03B29/12 ,  C04B35/622 ,  C03B35/24 ,  C04B35/111 ,  C04B35/486

Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.

公开(公告)号：US20220328826A1

公开(公告)日：2022-10-13

申请号：US17848627

申请日：2022-06-24

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/58 ,  H01M10/0525 ,  H01M10/0562 ,  H01M4/04

Abstract: Methods of making a sintered electrode comprise forming a slurry including 40 wt % to 75 wt % of a powder comprising a chalcogenide and at least one of an alkali metal or an alkaline earth metal, 1 wt % to 10 wt % of a binder, and 30 wt % to 50 wt % of a solvent. Methods include casting the slurry into a green tape. Methods include drying the green tape to form a dried green tape by removing at least a portion of the solvent. The dried green tape includes at most 10 wt % of organic material in the dried green tape. Methods include sintering the dried green tape at a temperature from 500° C. to 1350° C. for no more than 60 minutes to form the sintered electrode.

公开(公告)号：US11411245B2

公开(公告)日：2022-08-09

申请号：US16534573

申请日：2019-08-07

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Zhen Song ,  Jacqueline Leslie Brown ,  Jennifer Anella Heine ,  Thomas Dale Ketcham ,  Gary Edward Merz ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  Conor James Walsh

IPC: H01M10/0562 ,  H01M4/04 ,  C04B35/622 ,  B28B1/30 ,  H01M4/1391 ,  H01M4/131 ,  H01M4/505 ,  G02B6/122 ,  H01M10/0525 ,  H01M4/136 ,  H01M4/1397 ,  H01M4/58 ,  H01M10/052 ,  H01M4/02 ,  H01M4/525

Abstract: Electrolyte for a solid-state battery includes a body having grains of inorganic material sintered to one another, where the grains include lithium. The body is thin, has little porosity by volume, and has high ionic conductivity.

公开(公告)号：US20200266442A1

公开(公告)日：2020-08-20

申请号：US16519350

申请日：2019-07-23

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/58 ,  H01M10/0562 ,  H01M10/0525

Abstract: A sintered electrode for a battery, the sintered electrode having a first surface positioned to face a current collector and a second surface positioned to face an electrolyte layer, such that the sintered electrode includes: a chalcogenide compound having at least one of an alkali metal or an alkaline earth metal; such that the sintered electrode has a thickness between the first surface and the second surface of 2 μm to 100 μm; and such that the sintered electrode has an open porosity of from 0.1% to 30%. A cathode for a battery, includes: a sintered electrode having a first surface and a second surface; such that the sintered electrode: has a thickness between the first surface and the second surface in a range of 2 μm to 100 μm, has a cross-sectional area of at least 3 cm2, and is a substrate of the battery.

公开(公告)号：US10472291B2

公开(公告)日：2019-11-12

申请号：US14484509

申请日：2014-09-12

Applicant: Corning Incorporated

Inventor： Mark Alan Lewis ,  Pascale Oram ,  Cameron Wayne Tanner ,  Elizabeth Marie Vileno

IPC: C04B38/00 ,  B28B3/20 ,  C04B35/64 ,  C04B35/478 ,  C04B35/636 ,  C04B35/638 ,  C04B38/06 ,  C04B103/42 ,  C04B35/185 ,  C04B35/195 ,  G01N33/38 ,  G01N33/00 ,  C04B111/32 ,  C04B111/00

Abstract: Disclosed herein are green bodies comprising at least one ceramic-forming powder; at least one binder; and at least one cross-linked starch present in an amount of at least about 20% by weight as a super addition. Further disclosed herein is a method of making a porous ceramic body comprising mixing at least one ceramic-forming powder, at least one solvent such as water, at least one binder, and at least one cross-linked starch present in an amount of about 20% by weight as a super addition to form a batch composition; extruding the batch composition to form a green body; drying the green body; and firing the green body to form a porous ceramic body. Also disclosed herein are methods of screening a green body for making a porous ceramic body.