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公开(公告)号:US12270604B2
公开(公告)日:2025-04-08
申请号:US18588354
申请日:2024-02-27
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Jacqueline Leslie Brown , Timothy Joseph Curry , Roman E Hurny , Lanrik Wayne Kester , Thomas Dale Ketcham , John Albert Olenick , Kathleen Ritter Olenick , Jeremy Paananen , Thomas Silverblatt , Dell Joseph St Julien , Viswanathan Venkateswaran , Nathan Michael Zink
IPC: C04B35/64 , B28B11/24 , C04B35/115 , C04B35/443 , C04B35/486 , F26B3/00 , F26B13/10 , F27B13/10 , F27B9/28
Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.
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公开(公告)号:US12183881B2
公开(公告)日:2024-12-31
申请号:US18660557
申请日:2024-05-10
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , Jacqueline Leslie Brown , Jennifer Anella Heine , Thomas Dale Ketcham , Gary Edward Merz , Eric Lee Miller , Zhen Song , Cameron Wayne Tanner , Conor James Walsh
IPC: H01M10/0562 , B28B1/30 , C04B35/622 , G02B6/122 , H01M4/02 , H01M4/04 , H01M4/131 , H01M4/136 , H01M4/1391 , H01M4/1397 , H01M4/505 , H01M4/525 , H01M4/58 , H01M10/052 , H01M10/0525
Abstract: A cathode configured for a solid-state battery includes a body having grains of inorganic material sintered to one another, wherein the grains comprise lithium. A thickness of the body is from 3 μm to 100 μm. The first major surface and the second major surface have an unpolished granular profile such that the profile includes grains protruding outward from the respective major surface with a height of at least 25 nm and no more than 150 μm relative to recessed portions of the respective major surface at boundaries between the respective grains.
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公开(公告)号:US20240247868A1
公开(公告)日:2024-07-25
申请号:US18588354
申请日:2024-02-27
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Jacqueline Leslie Brown , Timothy Joseph Curry , Roman E Hurny , Lanrik Wayne Kester , Thomas Dale Ketcham , John Albert Olenick , Kathleen Ritter Olenick , Jeremy Paananen , Thomas Silverblatt , Dell Joseph St Julien , Viswanathan Venkateswaran , Nathan Michael Zink
IPC: F26B3/00 , B28B11/24 , C04B35/115 , C04B35/443 , C04B35/486 , C04B35/64 , F26B13/10 , F27B9/28 , F27B13/10
CPC classification number: F26B3/00 , B28B11/243 , C04B35/115 , C04B35/443 , C04B35/486 , C04B35/64 , F26B13/10 , F27B13/10 , C04B2235/6025 , C04B2235/95 , C04B2235/9615 , C04B2235/963 , C04B2235/9653 , F27B9/28
Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.
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公开(公告)号:US20240239010A1
公开(公告)日:2024-07-18
申请号:US18436292
申请日:2024-02-08
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: B28B11/24 , B32B27/32 , C04B35/115 , C04B35/486 , C04B35/638 , C04B35/64
CPC classification number: B28B11/243 , B32B27/32 , C04B35/115 , C04B35/486 , C04B35/638 , C04B35/64 , C04B2235/3225 , C04B2235/6025 , C04B2235/612 , C04B2235/65 , C04B2235/656 , C04B2235/9615
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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公开(公告)号:US11952285B2
公开(公告)日:2024-04-09
申请号:US18225758
申请日:2023-07-25
Applicant: CORNING INCORPORATED
Inventor: Micheal Edward Badding , William Joseph Bouton , Douglas Edward Brackley , Lanrik Wayne Kester , Thomas Dale Ketcham , Eric Lee Miller , Cameron Wayne Tanner , James William Zimmermann
IPC: C04B35/64 , C01F7/441 , C01G25/02 , C03B19/06 , C03B29/12 , C03B35/24 , C03C8/02 , C04B35/111 , C04B35/486 , C04B35/622 , C04B35/632 , C04B35/638
CPC classification number: C01F7/441 , C01G25/02 , C03B19/06 , C03B29/12 , C03B35/246 , C03C8/02 , C04B35/111 , C04B35/486 , C04B35/62218 , C04B35/632 , C04B35/638 , C04B35/64 , C03C2205/00 , C04B2235/3217 , C04B2235/3244 , C04B2235/6025 , C04B2235/656 , C04B2235/6586 , C04B2235/95 , C04B2235/9653
Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.
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公开(公告)号:US20230365423A1
公开(公告)日:2023-11-16
申请号:US18225758
申请日:2023-07-25
Applicant: CORNING INCORPORATED
Inventor: Micheal Edward Badding , William Joseph Bouton , Douglas Edward Brackley , Lanrik Wayne Kester , Thomas Dale Ketcham , Eric Lee Miller , Cameron Wayne Tanner , James William Zimmermann
IPC: C01F7/441 , C04B35/622 , C03B29/12 , C03C8/02 , C03B35/24 , C04B35/632 , C03B19/06 , C04B35/486 , C04B35/64 , C04B35/111 , C01G25/02 , C04B35/638
CPC classification number: C01F7/441 , C04B35/62218 , C03B29/12 , C03C8/02 , C03B35/246 , C04B35/632 , C03B19/06 , C04B35/486 , C04B35/64 , C04B35/111 , C01G25/02 , C04B35/638 , C04B2235/6586 , C04B2235/3244 , C04B2235/95 , C04B2235/9653 , C04B2235/6025 , C03C2205/00 , C04B2235/656 , C04B2235/3217
Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.
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公开(公告)号:US11715521B2
公开(公告)日:2023-08-01
申请号:US17741591
申请日:2022-05-11
Applicant: CORNING INCORPORATED
Inventor: Jason Allen Brown , Stuart Gray , Thomas Dale Ketcham , Daniel Aloysius Nolan , Wageesha Senaratne , Jun Yang , Haitao Zhang
Abstract: A method of manufacturing a doped polycrystalline ceramic optical device includes mixing a plurality of transition metal complexes and a plurality of rare-earth metal complexes to form a metal salt solution, heating the metal salt solution to form a heated metal salt solution, mixing the heated metal salt solution and an organic precursor to induce a chemical reaction between the heated metal salt solution and the organic precursor to produce a plurality of rare-earth doped crystalline nanoparticles, and sintering the plurality of rare-earth doped nanoparticles to form a doped polycrystalline ceramic optical device having a rare-earth element dopant that is uniformly distributed within a crystal lattice of the doped polycrystalline ceramic optical device.
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公开(公告)号:US11505468B2
公开(公告)日:2022-11-22
申请号:US17718484
申请日:2022-04-12
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , William Joseph Bouton , Douglas Edward Brackley , Lanrik Wayne Kester , Thomas Dale Ketcham , Eric Lee Miller , Cameron Wayne Tanner , James William Zimmermann
IPC: C04B35/64 , C01F7/441 , C01G25/02 , C04B35/632 , C04B35/638 , C03C8/02 , C03B19/06 , C03B29/12 , C04B35/622 , C03B35/24 , C04B35/111 , C04B35/486
Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.
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公开(公告)号:US11411245B2
公开(公告)日:2022-08-09
申请号:US16534573
申请日:2019-08-07
Applicant: CORNING INCORPORATED
Inventor: Michael Edward Badding , Zhen Song , Jacqueline Leslie Brown , Jennifer Anella Heine , Thomas Dale Ketcham , Gary Edward Merz , Eric Lee Miller , Cameron Wayne Tanner , Conor James Walsh
IPC: H01M10/0562 , H01M4/04 , C04B35/622 , B28B1/30 , H01M4/1391 , H01M4/131 , H01M4/505 , G02B6/122 , H01M10/0525 , H01M4/136 , H01M4/1397 , H01M4/58 , H01M10/052 , H01M4/02 , H01M4/525
Abstract: Electrolyte for a solid-state battery includes a body having grains of inorganic material sintered to one another, where the grains include lithium. The body is thin, has little porosity by volume, and has high ionic conductivity.
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公开(公告)号:US20220033311A1
公开(公告)日:2022-02-03
申请号:US17276856
申请日:2019-09-12
Applicant: CORNING INCORPORATED
Inventor: Bruce Gardiner Aitken , Sean Matthew Garner , Thomas Dale Ketcham , Daniel Aloysius Nolan , Jun Yang , Haitao Zhang
IPC: C04B35/486 , G11C13/04
Abstract: A ceramic waveguide includes: a doped metal oxide ceramic core layer; and at least one cladding layer comprising the metal oxide surrounding the core layer, such that the core layer includes an erbium dopant and at least one rare earth metal dopant being: lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, thulium, ytterbium, lutetium, scandium, or oxides thereof, or at least one non-rare earth metal dopant comprising zirconium or oxides thereof. Also included is a quantum memory including: at least one doped polycrystalline ceramic optical device with the ceramic waveguide and a method of fabricating the ceramic waveguide.
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