Abstract:
The invention relates to a method for the treatment of waste containing polyamide comprising a) depolymerisation of the waste containing polyamide, whereby a caprolactam raw material (6) and a flow (3), comprising the secondary constituents and additives from the depolymerisation, are obtained, and b) leaching of the flow (3) at least once using an extracting agent.
Abstract:
This invention relates to a continuous and efficient method for the manufacture of highly pure caprolactam suitable for the polycondensation of Polyamide 6 (polycaprolactam) from polyamide waste. In particular the invention relates to a method for the manufacture of caprolactam from waste containing polyamides, including the steps a) depolymerisation of the waste containing polyamides, whereby a caprolactam raw material and a flow containing secondary constituents or additives is obtained, b) at least one distillation of the caprolactam raw material, and c) at least one crystallisation of the caprolactam material obtained in step b), by which means caprolactam is obtained, whereby at least part of the caprolactam obtained in step c) with a permanganate number of
Abstract:
The invention relates to a process for nylon depolymerization, in which process a multi-component material, comprising nylon and one or more non-nylon components, is fed to a depolymerization zone in which depolymerization of at least part of said nylon is effected, resulting in a product stream and a residue, said product stream containing monomers of said nylon, said residue containing non-nylon components, wherein the nylon content in the residue is measured and used to control the depolymerization process.
Abstract:
A process for depolymerizing nylon 6 and recovering caprolactam from the depolymerized products by extraction with alkyl phenolic compounds. Process steps include (a) treating a first mixture comprising nylon 6 with water at a temperature between about 200.degree. C. and about 400.degree. C. to yield a second mixture comprising depolymerized nylon 6 components, wherein the second mixture contains caprolactam at a concentration between about 5 wt. % and about 35 wt. %; (b) optionally, separating insoluble material from the second mixture; (c) extracting the second mixture with an extraction agent to yield an aqueous raffinate third mixture and an organic phase fourth mixture comprising caprolactam and the extraction agent, wherein the extraction agent is an alkyl phenol having a boiling point higher than that of the caprolactam; (d) recovering caprolactam from the organic phase fourth mixture by distillation; (e) recycling the aqueous raffinate third mixture to step (a).
Abstract:
The invention comprises a process of producing .epsilon.-caprolactam from extract water of polycaprolactam obtained by hydrolytic polymerization, wherein(i) the extract water is concentrated by distillation of water,(ii) from the concentrated extract water from stage (i) an extract of .epsilon.-caprolactam and oligomers including dimers is obtained by separating an .epsilon.-caprolactam/water vapor mixture,(iii) the extract from stage (ii) is depolymerized in the presence of a catalyst and superheated steam, where a vapor mixture of .epsilon.-caprolactam and water is obtained, and(iv) from the .epsilon.-caprolactam/water vapor mixtures of process stages (ii) and (iii) .epsilon.-caprolactam with a dimer content of .ltoreq.0.2 wt-% is obtained by distillation of water.
Abstract:
The invention relates to a process for depolymerising one or more polyamides in the presence of at least an aliphatic alcohol, the depolymerisation taking place with at most 40 mol. % catalyst. This process provides good selectivity towards the monomeric components of polyamides. This process moreover causes as few waste streams as possible.
Abstract:
Caprolactam is obtained from caprolactam-containing polymers in the presence of a base under reduced pressure by depolymerizing polymers which contain the repeating unit --[--N(H)--(CH.sub.2).sub.5 --C(O)--] or mixtures consisting essentially offrom 50 to 99.99% by weight of a polymer containing the repeating unit --[--N(H)--(CH.sub.2).sub.5 --C(O)--]--from 0.01 to 50% by weight of additives selected from the group consisting of inorganic fillers, organic and inorganic pigments and dyes,from 0 to 10% by weight of organic and/or inorganic additives,from 0 to 40% by weight of non-polyamide-containing polymers andfrom 0 to 20% by weight of polyamides, with the exception of polycaprolactam and copolyamides prepared from caprolactam,in at least two depolymerization reactors connected in series.
Abstract:
Caprolactam is obtained from caprolactam-containing polymers in the presence of superheated water by bringing polymers which contain the repeating unit--[--N(H)--(CH.sub.2).sub.5 --C(O)--]--or mixtures consisting essentially of______________________________________from 40 to 99.9% by weight of a polymer containing the repeat- ing unit --[--N(H)--(CH.sub.2).sub.5 --C(O)--]--,from 0.01 to 50% by weight of additives selected from the group consisting of inorganic fillers, organic and inorganic pigments and dyes,from 0 to 10% by weight of organic and/or inorganic additives,from 0 to 40% by weight of non-polyamide-containing polymers andfrom 0 to 60% by weight of polyamides, with the exception of polycaprolactam and copolyamides prepared from caprolactam,______________________________________into contact with superheated water at from 280.degree. to 320.degree. C. and from 7.5 to 15 MPa and a weight ratio of water to polymer containing the repeating unit --[--N(H)--(CH.sub.2).sub.5 --C(O)--]-- of from 5:1 to 13:1 and in a reaction time of less than 3 hours, with the proviso that the reaction mixture, consisting essentially of water and the polymer used or the mixture used, contains no gaseous phase under the conditions of the hydrolysis.
Abstract:
A process for the purification of caprolactam from crude caprolactam by distilling the crude caprolactam in the presence of an anorganic or organic acid.