Abstract:
A method for manufacturing a plurality of synthetic single crystal diamonds, the method comprising: forming a plurality of seed pads, each seed pad comprising a plurality of single crystal diamond seeds anchored to, or embedded in, an inert holder; loading a carbon source, a metal catalyst, and the plurality of seed pads into a capsule; loading the capsule into a high pressure high temperature (HPHT) press; and subjecting the capsule to a HPHT growth cycle to grow single crystal diamond material on the plurality of single crystal diamond seeds, the HPHT growth cycle comprising: initiating HPHT growth of single crystal diamond material on the plurality of single crystal diamond seeds by increasing pressure and temperature; maintaining HPHT growth of single crystal diamond material on the plurality of single crystal diamond seeds via a pressure driven growth process by controlling and maintaining pressure and temperature; and terminating HPHT growth of single crystal diamond material on the plurality of single crystal diamond seeds by reducing pressure and temperature, wherein the plurality of single crystal diamond seeds remain anchored to, or embedded in, the inert holders during the HPHT growth cycle.
Abstract:
A press, an automated loading system for a press and related methods are provided including a loading system having a first assembly configured to carry a reaction cell to an anvil of a press base and a second assembly configured to assist in positioning and orientating the reaction cell on the anvil. In one embodiment, the first assembly may include a trolley displaceable along a guide member to carry the reaction cell to the anvil. The first and second assemblies may each include guide members that are displaceable relative to the anvil that are configured to position the reaction cell at a desired location and orientation on the anvil. In one embodiment, each of the guide members include arms that engage distinct sides of a cubic reaction cell. A clearing mechanism may also be incorporated to clear the surface of the anvil during operation of the system.
Abstract:
A thermal insulation layer for an HPHT cell, the thermal insulation layer including CsCl, CsBr, CsI, or a combination thereof, and the thermal insulation layer being electrically insulating; the thermal insulation layer including a thermal insulation sleeve and/or a thermal insulation button for an HPHT cell; a pressure transfer medium for an HPHT cell, the pressure transfer medium including CsBr, CsI or a combination thereof; and a pressure transfer medium for an HPHT cell, the pressure transfer medium including CsCl and additive, with the proviso that the additive does not include ZrO2 are disclosed. HPHT press systems that include a thermal insulation layer or a pressure transfer medium according to embodiments of the present disclosure are also disclosed.
Abstract:
Methods of forming polycrystalline diamond compacts include employing field assisted sintering techniques with high temperature and high pressure sintering techniques. For example, a particle mixture that includes diamond particles may be sintered by subjecting the particle mixture to a high temperature and high pressure sintering cycle, and pulsing direct electrical current through the particle mixture during at least a portion of the high temperature and high pressure sintering cycle. The polycrystalline diamond compacts may be used to form cutting elements for earth-boring tools. Sintering systems are configured to perform such sintering processes.
Abstract:
The present invention provides an outer frame for cubic hinge press and the cubic hinge press with this outer frame, said outer frame encloses an accommodation space; The supporting planes used for supporting and fixing the back cover plates of hinge sleeve cylinder are set around the inner walls of the outer frame and on the inner walls of upper and lower surfaces of outer frame; A window for the assembly, disassembly and maintenance of press is correspondingly set between two adjacent supporting planes on the outer frame. According to different needs, the outer frame may be designed as square frame, butterfly frame, basket type frame or spherical frame. The hinge press formed by connecting six hinge sleeve piston components through reinforcing plate or through hinge ears and pins is installed in the accommodation space enclosed by the outer frame, thus forming a cubic hinge press. The outer frame for cubic hinge press provided by present invention has simple structure, which is convenient for assembly, disassembly and maintenance of press. The cubic hinge press with said outer frame provided by present invention is featured by small equipment investment and high precision of press.
Abstract:
The present invention provides a multi-anvil machine, more specifically, a multi-anvil cubic machine that generates substantially hydrostatic pressures and high temperatures inside an industrial reaction chamber. In said chamber materials such as diamonds, cubic boron nitride and similar materials. These conditions are attained in a stable and efficient manner. The generation of force is produced by hemispherical pistons having a short travel path and housed in semi-spherical chambers. The number of mobile components has been reduced in order to simplify and facilitate the assembly during each working cycle.
Abstract:
An improved high pressure apparatus can include a plurality of complementary die segments. The die segments can have inner surfaces which are shaped to form a die chamber upon assembly of the die segments. A pair of anvils can be oriented such that an anvil is at each end of the die chamber. To prevent the die segments from being forced apart during movement of the anvils, force members can be connected to the die segments. The force members can apply discrete forces to the die segments sufficient to retain the die segments in substantially fixed positions relative to each other during application of force by the pair of anvils. Using such a high pressure apparatus can achieve pressures as high as 10 GPa with improved useful die life and larger reaction volumes.
Abstract:
A cartridge assembly for connection to the frame of a high pressure, high temperature press, comprising a front end. The front end may comprise a back up with a conical portion intermediate and coaxial with an anvil and a piston. The anvil may comprise a proximal end in contact with the back-up and a distal end being adapted to form part of a pressurized chamber within the frame. The back-up may comprise a truncated cylinder comprising a first and second interface that are joined by a peripheral cylindrical wall. The cylindrical wall may also comprise a portion extending normally from the periphery of the first interface to a net concave portion of the cylindrical wall. The net concave portion may extend from the normal portion of the cylindrical wall to the periphery of the second interface which abuts the anvil.
Abstract:
The present invention includes a hydraulic cartridge and unitary frame connection for a high pressure high temperature press apparatus with the hydraulic cartridge having a cylindrical base and truncated hollow conical section The truncated section has an external threadform with a taper between about 2.650 and 5.650 inches per foot. The unitary frame having an opening with an internal threadform extending axially substantially between an outer surface and an inner reaction chamber defined by the unitary frame and the internal threadform being threadedly mated with the external threadform of the hydraulic cartridge such that a load is substantially equally distributed across the external threadform.
Abstract:
The present invention includes a hydraulic cartridge and unitary frame connection for a high pressure high temperature press apparatus. The invention includes a hydraulic cartridge and a unitary frame threaded together. The hydraulic cartridge includes a cylindrical base and a truncated hollow conical section with external threads having a taper between about 2.650 and 5.650 inches per foot. The unitary frame defines an inner reaction chamber and has an outer surface. An opening in the unitary frame has internal threads extending axially substantially between the outer surface and the inner reaction chamber. The internal threads are adapted to mate with the hydraulic cartridge and the hydraulic cartridge is attached to the unitary frame along the length of the threads.