Abstract:
A concrete product is produced by providing red dune sand having a particle size of 45 microns or less and mixing the red dune sand with hydraulic cement in a ratio of about 30% of the cement being replaced by the red dune sand. The cement and red dune sand are then mixed with fine and course aggregate, water and a superplasticizer and cast after pouring into a mold cavity. Then within 24 hours of casting, the cast article is steam cured for 12 hours under atmospheric pressure, demolded and placed in an auto clave at 100% humidity. The temperature in the auto clave is raised to 180° C. within one to two hours and maintained at that temperature for 4 to 5 hours. The temperature also increases the pressure to about 10 bars. The pressure is released to reach atmospheric pressure within 20-30 minutes and the temperature reduced gradually, so that the article can be removed.
Abstract:
A self-leveling cementitious mixture with excellent flow properties and which hardens with a controlled rate of strength development to an ultra-high compressive strength composite composition for use in making articles such as cementitious armor panel with ballistic and blast resistant properties including: a continuous phase resulting from the curing of an aqueous mixture, in the absence of silica flour, of inorganic cement binder, inorganic mineral filler having a particle size of about 150-450 microns, pozzolanic mineral filler, polycarboxylate based self-leveling agent and water. The cementitious mixture may include alkanolamine, such as triethanolamine, and acid or acid salt, such as tartaric acid. The cementitious composition may be reinforced with reinforcing fibers, e.g. glass fibers, in an amount of about 0.5-6.0% by volume of the overall cementitious composition. The fibers are uniformly dispersed in the cementitious composition before it is cured to form a final cementitious armor panel.
Abstract:
A method of obtaining a fibre-reinforced concrete with high strength and low volume weight. The concrete mixture has greater mechanical strength properties than those of a standard concrete and a lower volume weight. The invention comprises a matrix of cement, water and fibres, preferably glass-fibre waste, to reinforce the stone aggregates. The formulation comprises a type of concrete that is different from those currently available, owing to the formulation, mixture and novel mechanical behaviour thereof.
Abstract:
The present invention relates to method for the preparation of a dry material for use as an ultra high strength pavement as well as the dry granular pavement material manufactured by the method, and furthermore the present invention also relates to a method for applying the ultra high strength pavement monolithic or to a subgrade.
Abstract:
The invention relates to an ultra-high-performance, self-compacting light-coloured concrete comprising: a cement; a mixture of calcined bauxite sands of different grain sizes, the finest sand having an average grain size of less than 1 mm and the thickest sand having an average grain size of less than 10 mm; optionally silica fume, whereby 90% of the particles thereof have a size of less than 1 ?m and the average diameter is approximately 0.5 ?m, said silica fume representing at most 15 parts by weight per 100 parts of cement; an antifoaming agent; water-reducing superplasticiser; optionally fibres; and water. The inventive concrete also comprises: ultrafine calcium carbonate particles having a specific surface area that is equal to or greater than 10 m2/g and a form factor (IF) that is equal to or greater than 0.3 and, preferably, equal to or greater than 0.4. The grain size distribution of the cements, sands, ultrafine calcium carbonate particles and silica fume is such that at least three, and at most five, different grain size ranges are present, the ratio between the average diameter of one grain size range and that of the range immediately above is approximately 10. The invention also relates to the method of preparing one such concrete and to the uses thereof.
Abstract:
A chemically bonded ceramic material based on calcium aluminate hydrate with additives of primarily calcium titanate, but also chemically similar compounds. The material is a biocompatible material for implants, particularly for orthopaedic and dental applications. The material possesses the properties required for an orthopaedic biocement. It cures through reaction with water and develops its strength within a short period of time, has good workability prior to curing, is shape stable, has a low heat generation during curing, and is friendly to adjacent tissues.
Abstract:
An ultra high-strength hydraulic cement composition contains a binder, fine aggregates, coarse aggregates, an antifoaming agent, water and a specified admixture and has a unit amount of the binder in the range of 480-1800kg/m3. Water and the binder are contained at a ratio of 10-25% and the admixture is contained in the amount of 0.2-3.5 weight parts per 100 weight parts of the binder. The binder may be cement or a mixture of cement and a microscopic powder admixture. The admixture is one or more selected from reaction mixtures obtained by specified two processes and partially or completely neutralized substances obtained from such a reaction mixture through these two processes and also a specified third process. The specified two processes include initiating a radical copolymerization process of a radical polymerizable monomer mixture containing maleic anhydride and a monomer of a specified kind in a non-aqueous system in the presence of a non-aqueous radical initiator and stopping the radical copolymerization reaction in its midst while the inversion rate of polymerization is at a specified level by adding water to the reaction system to thereby obtain a reaction mixture. The specified third process is for partially or completely neutralizing the reaction mixture.
Abstract:
The invention concerns the use of organic fibers having a melting point lower than 300° C., an average length l more than 1 mm and a diameter Ø not more than 200 μm, in ultra high performance concrete for improving the concrete fire resistance, the amount of organic fibers being such that their volume ranges between 0.1 and 3% of the concrete volume after setting and the concrete having a compressive strength at 28 days of at least 120 Mpa, a bending strength of at least 20 Mpa, and a spread value in non-hardened state of at least 150 mm, the values being for a concrete preserved at 20° C., the concrete consisting of a particularly hardened cement matrix wherein metal fibres are dispersed.
Abstract:
A hydraulic composition of the present invention includes (A) 100 parts by weight of cement having a Blaine specific surface area of 2,500 to 5,000 cm2/g, (B) 10 to 40 parts by weight of fine particles having a BET specific surface area of 5 to 25 m2/g, and (C) 15 to 55 parts by weight of inorganic particles having a Blaine specific surface area which is 2,500 to 30,000 cm2/g and which is larger than that of the cement. The inorganic particles (C) may comprise 10 to 50 parts by weight of inorganic particles A having a Blaine specific surface area of 5,000 to 30,000 cm2/g and 5 to 35 parts by weight of inorganic particles B having a Blaine specific surface area of 2,500 to 5,000 cm2/g. The hydraulic composition of the present invention has a self-filling property and extremely splendid workability before hardening, and excellent mechanical strength and the like after hardening.
Abstract:
A cement additive comprising a polycarboxylic acid type copolymer and/or a salt thereof and a polyalkylene glycol derivative, wherein said polycarboxylic acid type copolymer contains one or more species of copolymers composed of at least an unsaturated polyalkylene glycol type monomer and an unsaturated mono- or dicarboxylic acid type monomer as their monomer components. Concretes in which the additive is used have excellent flow, without significant retarding effect, and a low air entrainment. When used with concrete for steam curing it allows earlier removal of form work.