METHOD FOR MANUFACTURING A BRAKING ELEMENT WITH INTEGRATED SENSOR, IN PARTICULAR A BRAKE PAD, BRAKE PAD WITH INTEGRATED SENSOR, VEHICLE BRAKING SYSTEM AND ASSOCIATED METHOD
    61.
    发明申请
    METHOD FOR MANUFACTURING A BRAKING ELEMENT WITH INTEGRATED SENSOR, IN PARTICULAR A BRAKE PAD, BRAKE PAD WITH INTEGRATED SENSOR, VEHICLE BRAKING SYSTEM AND ASSOCIATED METHOD 有权
    具有集成传感器,特别是制动踏板,具有综合传感器的制动踏板,车辆制动系统及相关方法的制动元件的制造方法

    公开(公告)号:US20140311833A1

    公开(公告)日:2014-10-23

    申请号:US14106262

    申请日:2013-12-13

    Abstract: A method in which at least one piezoceramic sensor, which converts every mechanical force to which it is subjected into an electrical signal and having a Curie temperature higher than 200° C., is solidarized directly onto the surface of a metal support element of a vehicle braking element, which during use faces a vehicle element to be braked. While in contact with such a surface, an electrical circuit is implemented that picks up and eventually processes the electrical signal, the electrical circuit being connected with a connector integrated with the metal support element. An electrically insulating layer sandwiches the at least one piezoceramic sensor and the electrical circuit, and a block of friction material with an underlying damping layer is formed upon the electrically insulating layer. After forming the block of friction material, the piezoceramic sensor is polarized by applying a predetermined potential difference thereto by means of the connector.

    Abstract translation: 将至少一个压电陶瓷传感器转换成车辆的金属支撑元件的表面的至少一个压电陶瓷传感器,其将其经受电信号并且具有高于200℃的居里温度的每个机械力转换 制动元件在使用期间面对要制动的车辆元件。 在与这种表面接触的同时,实现拾取并最终处理电信号的电路,电路与与金属支撑元件集成的连接器连接。 电绝缘层夹着至少一个压电陶瓷传感器和电路,并且在电绝缘层上形成具有下面阻尼层的摩擦材料块。 在形成摩擦材料块之后,压电陶瓷传感器通过借助于连接器施加预定的电位差来极化。

    METHOD OF ESTIMATING WEAR OF A VEHICLE BRAKE ELEMENT

    公开(公告)号:US20240151287A1

    公开(公告)日:2024-05-09

    申请号:US18281194

    申请日:2022-03-09

    CPC classification number: F16D66/027 F16D2066/001

    Abstract: A method of estimating wear of a vehicle brake element including at least a braking disk (10), a wearable block of friction material (20) and a support back plate (40) of the block of friction material (20), comprising at least: —providing a temperature sensor (100) configured and placed to sense the temperature of the support back plate (40) —providing an Electronic Processing Unit (200) connected to the temperature sensor (100); —providing an acquisition of the sensed temperature of the support back plate (40), a generation of a temperature signal of the sensed temperature and a transmission of the temperature signals to the Electronic Processing Unit (200); —and the Electronic Processing Unit (200) providing an estimation (500) of the thickness of the wearable block of friction material (20) by processing of the temperature signals.

    Method and plant for manufacturing braking elements

    公开(公告)号:US11821484B2

    公开(公告)日:2023-11-21

    申请号:US17963452

    申请日:2022-10-11

    Abstract: Method and plant for manufacturing braking elements such as vehicle brake pads. The plant can comprise a first station that applies an adhesive to a first face of a metallic element; a second station that applies to the first face of the metallic element a block of friction material; a checking station that verifies the presence of the adhesive by detecting the gray level of a plurality of points of at least one zone of the first face; and a processing unit that compares the gray level detected for each point with a first threshold value, counts the number of points that have a gray level that satisfies a relationship (which is a function of the threshold value,) and compares such a value with a second threshold value to discard those metallic elements for which the percentage calculated does not correspond to the second threshold value.

    METHOD AND PLANT FOR MANUFACTURING BRAKING ELEMENTS

    公开(公告)号:US20230167868A1

    公开(公告)日:2023-06-01

    申请号:US17963452

    申请日:2022-10-11

    Abstract: Method and plant for manufacturing braking elements such as vehicle brake pads. The plant can comprise a first station that applies an adhesive to a first face of a metallic element; a second station that applies to the first face of the metallic element a block of friction material; a checking station that verifies the presence of the adhesive by detecting the gray level of a plurality of points of at least one zone of the first face; and a processing unit that compares the gray level detected for each point with a first threshold value, counts the number of points that have a gray level that satisfies a relationship (which is a function of the threshold value,) and compares such a value with a second threshold value to discard those metallic elements for which the percentage calculated does not correspond to the second threshold value.

    Vehicle brake pad and a production process thereof

    公开(公告)号:US11519475B2

    公开(公告)日:2022-12-06

    申请号:US17013328

    申请日:2020-09-04

    Abstract: Various systems, devices, and methods for a vehicle smart brake pad comprising a sensor such as a force sensing device, and a production process thereof. For example, a production process of a vehicle brake pad can include the following steps in time sequence: applying an electrical circuit a support plate; screen printing on the electrical circuit of at least a first electrode; screen printing on the at least first electrode of a sheet of piezoelectric material; screen printing on the sheet of at least a second electrode; applying a friction pad on the support plate; and bulk polarizing the sheet of piezoelectric material by a supply of power to the at least first and second electrodes.

    FRICTION MATERIAL
    69.
    发明申请

    公开(公告)号:US20220205505A1

    公开(公告)日:2022-06-30

    申请号:US17693933

    申请日:2022-03-14

    Inventor: Flavio Trombotto

    Abstract: An asbestos-free organic friction material, in particular for producing brake pads and shoes for vehicles made up of a composition or mixture having a fibrous base, a filler, an organic binder and optional metal oxides. The composition is completely free of copper and copper compounds or alloys and includes in the fibrous base, together with inorganic and/or organic fibers, from 1% to 10% by volume, calculated relative to the total volume of the composition, of stainless steel fibers. The friction material further includes between 1% and 25% by volume of a system of fibrous oxides consisting of potassium hexatitanate and zirconia.

    COATINGS FOR BRAKE DISCS, METHOD FOR REDUCING WEAR AND CORROSION AND ASSOCIATED BRAKE DISC

    公开(公告)号:US20220196092A1

    公开(公告)日:2022-06-23

    申请号:US17131244

    申请日:2020-12-22

    Abstract: Brake pads are prepared using a formulation of friction material of the copper-free type (Low-Steel or Organic Non-Asbestos) and at least one friction surface of a brake disc, which is intended to cooperate with the brake pad, is covered with an anti-wear and anti-corrosion coating consisting of a surface layer of chromium carbide particles (Cr3C2) dispersed in a metallic matrix consisting of a NiCr alloy, and coupled to a second layer consisting of selected combinations of metallic materials, chosen from the group consisting of: Cr3C2-high density NiCr, NiAl alloys, FeNiCrMoSiC alloys, metallic nickel, NiCr alloys, and/or any combination of the above.

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