Abstract:
This is a method for working and processing different materials, mainly elastomers, in different manufacturing processes. Moving cutting tools act upon the material to create ultrasonic-frequency oscillations of the material in a working zone. The power of the drive units is set at no less than 100–300 kW. The revolution speed of the tool is set in the range of 3,000–12,000 rev/min. The quantity of cutting edges for the tool is selected according to the relation ω×n is less than 800, where ω is equal to the angular velocity of the tool and n is equal to the number of cutting edges of tool. The attach angles of the tool are set in the range of 85–95 degrees. Separate particles of material embedded to the cutting portion of the tool are removed using a fluid flow containing gas and/or liquid. The effect is an enhanced efficiency of method, increased disposition degree and uniformity of ready product structures.
Abstract:
A comminution apparatus for refining various materials into smaller pieces of a desired size, the apparatus having a pair of generally circular disks disposed on a common axis and arranged generally parallel to one another forming a comminution region there between. Each disk incorporates a plurality of removable cutting bars radially disposed on the disk face, one disk having an even number, the other having an odd number of cutting bars. Process material is fed into the comminution space between the opposing disks and comminuted by counter-rotation of the disks which shears material between opposing cutting bars as they pass. Spacing between the disks is adjustable to suit the input process material. Tapered disk faces control the flow of material during the comminution process, permitting only material that has been sufficiently reduced in size to migrate toward the disk perimeter where a skirt ring structure controls the size of the granulated material output.
Abstract:
The invention provides methods of disintegrating or reducing the particle size of elemental materials, such as various forms of carbon, and organic crystals that contain minerals and that do not contain minerals. The method include the steps of entraining the material in a gas flow through an inlet of a housing, subjecting the flowing material to a plurality of alternating pressure increases and decreases within the housing, disintegrating the flowing material with the pressure increases and decreases, thereby reducing the mean particle size of the material, and discharging the disintegrated material though an outlet of the housing.
Abstract:
A rubber grinding machine and method is provided for ambient temperature grinding of rubber material to form finely ground rubber particles. The rubber grinding machine includes a feed tube, a grinding module, a conveyor, a screening module and a vacuum system. Rubber material is placed in the feed tube which advances the rubber material into the grinding module using a plunger or auger. The grinding module includes a grinding wheel which grinds the rubber material into rubber particles. The grinding wheel is surrounded by a shroud which includes a water-cooled cooling jacket. The water is circulated through the cooling jacket to cool the shroud and its interior. Rubber particles ground by the grinding wheel fall through the bottom of the shroud onto a conveyor which deposits the rubber particles onto the screen module. The screen module includes at least one screen for separating the rubber particles by size. Rubber dust produced by the grinding wheel is processed by a vacuum system and may later be screened.
Abstract:
A method of producing an aqueous solution of water-soluble polyacrylamide (PAM) with a concentration of at least about 5 grams per liter includes the steps of providing a monovalent or divalent cation salt solution, and preferably a calcium salt solution, and adding water-soluble PAM particles to the salt solution such that the PAM particles are essentially all dissolved within about 10 seconds. The PAM particles are characterized by a particle size that is about null100 mesh and consisting essentially of molecules having a molecular weight of at least about 15 million a.u. Preferably, the small PAM particles are produced by a mill that produces bulk quantities of small dry, flowable PAM particles from larger commercial grade particles. Small PAM particles produced in such a mill are essentially all soluble in plain water within about 10 seconds. After solution, the polymer concentrate can be diluted with water to make stock solutions of the polymer for some purposes. For other purposes the concentrate can be injected directly into irrigation systems. Effectiveness of the water-soluble polyacrylamide as a soil conditioner is considerably increased by co-use with a calcium salt, gypsum, fertilizer salts, or a combination of these salts, in addition to the increased ease of making solutions.
Abstract:
A process, and associated apparatus, that separates the economic components of scrapped rubber tires while isolating and removing certain levels of contamination associated with these tires. The separation of the scrap tires contaminants is accomplished by shredding, washing, and rasping the tire product. The continual laboratory testing of the waste wash water and removal of the contaminates and particulates will produce an end-product of 3 to 100 mesh/crumb which will be virtually without contamination. The quality of the end-product is further enhanced by the associated quality apparatus that removes the steel and fiber products in addition to any contaminants.
Abstract:
A rubber grinding machine and method is provided for ambient temperature grinding of rubber material to form finely ground rubber particles. The rubber grinding machine includes a feed tube, a grinding module, a conveyor, a screening module and a vacuum system. Rubber material is placed in the feed tube which advances the rubber material into the grinding module using a plunger or auger. The grinding module includes a grinding wheel which grinds the rubber material into rubber particles. The grinding wheel is surrounded by a shroud which includes a water-cooled cooling jacket. The water is circulated through the cooling jacket to cool the shroud and its interior. Rubber particles ground by the grinding wheel fall through the bottom of the shroud onto a conveyor which deposits the rubber particles onto the screen module. The screen module includes at least one screen for separating the rubber particles by size. Rubber dust produced by the grinding wheel is processed by a vacuum system and may later be screened.
Abstract:
An apparatus and method are described for creating rubber crumb from rubber vehicle tires. The method provides for the soaking of a vehicle tire in a solvent, removal of the tire from the solvent, movement of the tire by a conveyor to an apparatus that applies physical pressure to the tire, while situated upon a circular screen which allows the physical pressure applied to fragment the tire into its component parts, pressing the rubber components through the screen with any remaining liquid and allowing the non rubber components to be removed for recycling purposes or to be discarded. The apparatus applies physical pressure to separate the rubber and non rubber components from one another.
Abstract:
A method of liberating intracellular matter from biological material having cells with cell walls includes subjecting the biological material to rapid pressure increases and decreases, and exceeding the elastic limit of the cell walls with the pressure increases and decreases, thereby opening the cell walls and liberating the intracellular material from the cells. This produces a heterogenous mixture of cell wall fragments and the intracellular material. Where the biological material includes pieces of plant animal or fungal material, the method can further include separating the cells of the pieces from each other with the pressure increases and decreases when the elastic limit of intercellular bonds are exceeded. Water and volatiles in the biological material is liberated and vaporized, producing a substantially dry mixture having a lower water content than the original material.
Abstract:
A machine for shredding a discarded tire is composed of a base, a vertical advancing seat, a horizontal advancing seat, a tire holding device, a transmission device, a tool set, and a computer control device. The vertical advancing seat is provided with a slide block capable of sliding along the vertical advancing seat in the vertical direction relative to the base. The horizontal advancing seat is mounted on the slide block of the vertical advancing seat and is provided with a slide block capable of sliding along the horizontal advancing seat in the horizontal direction relative to the base. The horizontal advancing seat is further provided with two sensors, whereas the slide block of the horizontal advancing seat is provided with two sensing blocks capable of cooperating with the sensors to execute the step-by-step shredding operation is conjunction with the tool set and the computer control device.