Abstract:
A cylinder liner for high temperature, high performance engine applications is cast from gray iron material and thereafter austempered for a time sufficient to achieve a substantially bainitic microstructure that is stable against excessive thermal growth when the liner is exposed to extreme operating temperatures of about 450° F. for an extended period of time of about 20 hours.
Abstract:
In a bearing for a crankshaft of an internal combustion engine having a crankcase including a bearing base portion with a bearing cover mounted thereon and both the bearing base portion and the bearing cover consisting of a light metal alloy, the bearing cover has removably mounted therein, adjacent the crankshaft, an insert consisting of a bearing material which has a lower coefficient of thermal expansion than the light metal alloy of which the base bearing portion and the bearing cover consist.
Abstract:
In a cylinder block of an internal combustion engine, crank caps are bolted and a crankshaft is rotatably supported by the crank caps. The cylinder block includes bulkheads which divide an internal space of a crankcase into sub-sections for respective cylinders of the engine. Breathing holes are formed in each of the bulkheads and allow the sub-sections of the crankcase to communicate with each other via the breathing holes. Crank cap holes are formed in a bottom of each of the bulkheads. Bolts are fastened to the crank cap holes to fix the crank caps to the bulkheads. The crank cap holes are threaded holes which extend from the bottom of each of the bulkheads and are open to the breathing holes.
Abstract:
A method of manufacturing a cylinder block comprising one or more cylinders, the or each cylinder being adapted to receive a piston therein, the method comprising making a cylinder liner by squeeze casting, in an aluminium-silicon alloy produced from a melt consisting essentially of the following composition by weight: Silicon 14% to 16%; Copper 1.9% to 2.2%; Nickel 1.0% to 1.4%; Magnesium 0.4% to 0.55%; Iron 0.6% to 1.0%; Manganese 0.3% to 0.6%; Silicon Modifier 0.02% to 0.1%, with the balance being aluminium and any avoidable impurities, the cylinder liner having an essentially eutectic microstructure containing not more than 10% primary alpha-aluminium dendrites and being substantially free from intermetallic particles exceeding 10 .mu. in diameter, placing the cylinder block in a mold and casting therearound an aluminium alloy to provide a main cylinder block body with the cylinder liner entrapped therein.
Abstract:
A restoration sleeve for the remanufacture of cast iron engine blocks or aluminum blocks with cast iron liners includes a sleeve formed of cast iron and having a relatively thin wall, a selected length, an outer diameter to achieve a non-interference fit within an overbored cylinder, an inner diameter equal to the original specifications of the original manufacturer of the engine block, and a helical cross hatched inner surface finish. The sleeves are manufactured by placing an unfinished sleeve in a boring fixture, boring the inner surface to a selected diameter, transferring the bored sleeve to a honing fixture, and honing the inner surface to the required diameter and surface finish. An adhesive is applied to the restoration sleeve and the overbored block cylinders, and the sleeves are inserted into the overbored cylinders wherein the adhesive is allowed to cure to thereby adhesively retain the sleeves within the block. A fluorescent dye is used in the adhesive for inspection by ultraviolet light to insure continuous and complete application of the adhesive to the restoration sleeve and the bored cylinder surface.
Abstract:
A main bearing structure for an internal combustion engine includes a cylinder block with main bearing bulkheads which are bored for receiving cylindrical alignment elements carried in a main bearing cap assembly. The cylindrical alignment elements and the bores formed in the cylinder block are not concentric, with the result that a majority of the cylindrical alignment elements extending into the cylinder block are in interference fit with the cylinder block itself.
Abstract:
A maximum-pressure plunger plump has, coaxial with its longitudinal axis, a compression valve and a suction valve. It has a sleeve that floats on a plunger. The sleeve rests on the end facing the head of the pump on an inset. the inset is provided with a seat area for the body of the suction valve and with suction channels. The sleeve has a bushing. The suction valve is in a form of a disk. It has a spring-loaded annular body that rests on the valve-seat area that the suction channels open out of in the insert in the pump head.The plunger's bushing (9) extends to th eend of the sleeve (7) that faces the head (2) of the pump with its face against the insert (12) and in that a sealing sleeve (15) that overlaps the area or seam of impact between the insert and the sleeve is accommodated in the flow channel between the bushing and the insert.
Abstract:
An improved engine block and crankshaft bearing assembly with an arrangement of the engine block and the bearing assembly that simplifies casting of the engine block, with the block having cylinders and a crankcase with opposed spaced support structures in the crankcase for mounting thin profile, forged steel upper bearing caps between adjacent cylinders with the upper bearing caps spanning the spaced support structures and coupling to conventional bearing caps for at least the main bearings of the crankshaft between the end bearings.
Abstract:
A heat resistant and wear resistant iron-based sintered alloy for use as the material of an engine component part which is subjected to severe temperature and wear conditions. The iron-based sintered alloy is comprised of a matrix formed of metal powder having the composition of alloy steel or high speed tool steel. An additional metal component formed of hard alloy powder is dispersed in the matrix in an amount ranging from 3 to 50% by weight of the matrix. The hard alloy powder contains as major components iron, molybdenum and silicon which improve the wetting property of the hard alloy powder with the matrix and form intermetallic compounds which are high in hardness and excellent in heat and oxidation resistances.
Abstract:
Method of dimensionally stabilizing the interface between metal parts of differing thermal expansion characteristics (TEC), regardless of temperature variations under normal designed use of such parts, comprising: (a) hot extruding a mixture of ceramic fibers (i.e., Si.sub.3 N.sub.4, SiC, Al.sub.2 O.sub.3) and a powder of the metal having the higher TEC (i.e., Al, Ti, Mg) while aligning the fibers generally along the direction of extrusion, to form an insert; (b) shaping the insert to align its fibers generally in at least one direction of anticipated thermal growth that may interfere with the interface; (c) casting the insert in place within a first part compound of the higher TEC metal and with the insert's fibers (i) oriented as above, and (ii) preheated to a temperature no greater than 35-45% of the temperature of the molten light metal; and (d) bringing together the first metal part with a second part of lower TEC metal (i.e., Fe or steel) to form the interface. The insert may be located in a mold in a manner to be totally enveloped by the molten light metal with the insert having a surface spaced a uniform, predetermined distance from the exterior of the cast light metal part, or the insert may be located to expose a surface thereof upon completion of the casting.