METHOD FOR PREPARING RARE EARTH PERMANENT MAGNET MATERIAL

    公开(公告)号:US20200161047A1

    公开(公告)日:2020-05-21

    申请号:US16605008

    申请日:2018-03-27

    Abstract: A method for preparing rare earth permanent magnet material, comprising: firstly weighing powders of three raw materials, H, M and Q, according to the atomic percentage content in general formula H100-x-yMxQy, and performing the mixing treatment and sieving treatment in a nitrogen gas or other oxygen-free environments to obtain a composite powder; then machining a sintered NdFeB magnet into a prescribed shape and size, and performing the surface cleaning and drying to obtain a NdFeB magnet to be treated; next, adhering the composite powder to the surface of the NdFeB magnet to be treated by static electricity in an oxygen-free environment; next performing a vacuum thermal treatment and tempering treatment sequentially thereby obtaining the rare earth permanent magnet material. For the above method, the efficiency is high and binding force between the heavy rare earth element attachments and the substrate magnet is strong, it is convenient for the residual powder materials to be recycled. The coercivity of the prepared NdFeB magnet can be increased by 4000-14000 Oe, the remanence is only reduced by 1-2%, and the magnet with equivalent performance can be saved 30% of the heavy rare earth usage amount.

    Iron-based amorphous alloy broad ribbon and its manufacturing method
    4.
    发明授权
    Iron-based amorphous alloy broad ribbon and its manufacturing method 有权
    铁基非晶合金宽带及其制造方法

    公开(公告)号:US09053847B2

    公开(公告)日:2015-06-09

    申请号:US14348882

    申请日:2012-09-27

    Abstract: The invention belongs to the technical field of rapid solidification of amorphous alloy and concretely relates to an iron-based amorphous alloy broad ribbon, wherein the width is 220-1000 mm, the thickness is 0.02-0.03 mm, the transversal thickness deviation is smaller than +/−0.002 mm, the lamination factor is larger than 0.84, the saturation magnetic-flux density is larger than 1.5 T, the iron loss is smaller than 0.20 W/kg under the conditions that the frequency is 50 Hz and the maximum magnetic-flux density is 1.3 T, and the exciting power is smaller than 0.50 VA/kg. The invention also relates to a manufacturing method of the broad ribbon, and a single-roll quenching method is adopted, wherein the width of a nozzle slot is 0.4-0.7 mm, the transversal width deviation of the nozzle slot is smaller than +/−0.05 mm, the transversal flatness deviation of a cooling roll (4) is smaller than 0.02 mm, and the surface roughness Ra is smaller than 0.0005 mm.

    Abstract translation: 本发明属于非晶合金快速凝固技术领域,具体涉及铁基非晶合金宽带,其宽度为220-1000mm,厚度为0.02-0.03mm,横向厚度偏差小于 +/- 0.002mm,层压系数大于0.84,饱和磁通密度大于1.5T,在频率为50Hz的条件下铁损小于0.20W / kg, 磁通密度为1.3T,励磁功率小于0.50VA / kg。 本发明还涉及宽带的制造方法,采用单辊淬火方法,其中喷嘴槽的宽度为0.4-0.7mm,喷嘴槽的横向宽度偏差小于+/- 0.05mm,冷却辊(4)的横向平坦度偏差小于0.02mm,表面粗糙度Ra小于0.0005mm。

    RARE EARTH PERMANENT MAGNET MATERIAL AND PREPARATION METHOD THEREOF

    公开(公告)号:US20200303120A1

    公开(公告)日:2020-09-24

    申请号:US16770608

    申请日:2018-11-14

    Abstract: The present invention discloses a rare earth permanent magnet material and a preparation method thereof The method comprises: a sintering treatment step: laying a composite powder for diffusion on the surface of a neodymium iron boron magnetic powder layer and carrying out spark plasma sintering treatment to obtain a neodymium iron boron magnet with a diffusion layer solidified on the surface thereof, wherein the compositional proportional formula of the composite powder for diffusion is H100-x-yMxQy, where H is one or more of a metal powder, a fluoride powder, or an oxide powder of Dy, Tb, Ho, and Gd, M is a Nd, Pr, or NdPr metal powder, and Q is one or more of Cu, Al, Zn, and Sn metal powders, x and y are respectively the atomic percentages of component M and component Q in the composite powder for diffusion, x is 0-20, and y is 0-40; and diffusion heat treatment and tempering steps. The method of the present invention has high efficiency, good diffusion effects, and reduced quantities of heavy rare earth elements.

    IRON-BASED AMORPHOUS ALLOY BROAD RIBBON AND ITS MANUFACTURING METHOD
    9.
    发明申请
    IRON-BASED AMORPHOUS ALLOY BROAD RIBBON AND ITS MANUFACTURING METHOD 有权
    基于铁的非晶合金线及其制造方法

    公开(公告)号:US20140283957A1

    公开(公告)日:2014-09-25

    申请号:US14348882

    申请日:2012-09-27

    Abstract: The invention belongs to the technical field of rapid solidification of amorphous alloy and concretely relates to an iron-based amorphous alloy broad ribbon, wherein the width is 220-1000 mm, the thickness is 0.02-0.03 mm, the transversal thickness deviation is smaller than +/−0.002 mm, the lamination factor is larger than 0.84, the saturation magnetic-flux density is larger than 1.5 T, the iron loss is smaller than 0.20 W/kg under the conditions that the frequency is 50 Hz and the maximum magnetic-flux density is 1.3 T, and the exciting power is smaller than 0.50 VA/kg. The invention also relates to a manufacturing method of the broad ribbon, and a single-roll quenching method is adopted, wherein the width of a nozzle slot is 0.4-0.7 mm, the transversal width deviation of the nozzle slot is smaller than +/−0.05 mm, the transversal flatness deviation of a cooling roll (4) is smaller than 0.02 mm, and the surface roughness Ra is smaller than 0.0005 mm.

    Abstract translation: 本发明属于非晶合金快速凝固技术领域,具体涉及铁基非晶合金宽带,其宽度为220-1000mm,厚度为0.02-0.03mm,横向厚度偏差小于 +/- 0.002mm,层压系数大于0.84,饱和磁通密度大于1.5T,在频率为50Hz的条件下铁损小于0.20W / kg, 磁通密度为1.3T,励磁功率小于0.50VA / kg。 本发明还涉及宽带的制造方法,采用单辊淬火方法,其中喷嘴槽的宽度为0.4-0.7mm,喷嘴槽的横向宽度偏差小于+/- 0.05mm,冷却辊(4)的横向平坦度偏差小于0.02mm,表面粗糙度Ra小于0.0005mm。

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