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    Process For The Production Of Polyurethane Composite Components
    7.
    发明申请
    Process For The Production Of Polyurethane Composite Components 审中-公开
    聚氨酯复合材料成型工艺

    公开(公告)号：US20110135934A1

    公开(公告)日：2011-06-09

    申请号：US12961346

    申请日：2010-12-06

    Applicant: Andreas SEIDEL ,  Rainer PROTTE ,  Eckhard WENZ ,  Uli FRANZ ,  Philipp MÖLLER

    Inventor： Andreas SEIDEL ,  Rainer PROTTE ,  Eckhard WENZ ,  Uli FRANZ ,  Philipp MÖLLER

    IPC: B32B27/08 ,  B29C45/16 ,  B32B27/40

    CPC classification number: B29C45/1679 ,  B29C37/0028 ,  B29C45/0001 ,  B29C45/162 ,  B29C45/1676 ,  B29C45/78 ,  B29C67/246 ,  B29C2037/0035 ,  B29K2069/00 ,  B29K2075/00 ,  B32B5/18 ,  B32B27/08 ,  B32B27/36 ,  B32B27/40 ,  B32B2250/03 ,  B32B2266/02 ,  B32B2266/0278 ,  B32B2605/003 ,  B32B2605/08 ,  B32B2605/18 ,  Y10T428/31507 ,  Y10T428/31565

    Abstract: The invention relates to a process for the production of a composite component, comprising a) a support of a thermoplastic composition, and b) at least one polyurethane layer in direct contact with the support. The process involves (i) in a first process step the melt of the thermoplastic composition is injected into a first mould cavity and is subsequently cooled, the thermoplastic composition comprising: A) 65.0 to 90.0 parts by wt., based on the sum of components A and B, of at least one polymer chosen from the group of aromatic polycarbonates, aromatic polyester carbonates and aromatic polyesters, B) 10.0 to 35.0 parts by wt., based on the sum of components A and B, of an optionally rubber-modified vinyl (co)polymer and C) 0 to 30.0 parts by wt., based on the sum of components A to C, of at least one commercially available polymer additive, And (ii) in a second process step the cavity of the injection mould is enlarged and a gap is thereby generated, and (iii) in the third process step a reactive polyurethane raw material mixture comprising at least one polyisocyanate component, at least one polyfunctional H-active compound, and optionally at least one polyurethane additive and/or process auxiliary substance is injected into the gap resulting in this way between the thermoplastic component and the mould surface of the enlarged cavity, the polyurethane raw material mixture polymerizing completely in contact with the surface of the thermoplastic support to give a compact polyurethane layer or to give a polyurethane foam layer. And (iv) in a fourth process step the composite component is removed from the mould cavity. Preferably the process steps following one another directly.

    Abstract translation: 本发明涉及一种制备复合材料组件的方法，该方法包括：a）热塑性组合物的载体，以及b）与载体直接接触的至少一个聚氨酯层。 该方法包括（i）在第一工艺步骤中，将热塑性组合物的熔体注入第一模腔中，随后冷却，所述热塑性组合物包含：A）65.0至90.0重量份，基于组分 A和B，选自芳族聚碳酸酯，芳族聚酯碳酸酯和芳族聚酯的至少一种聚合物，B）基于组分A和B的总和为10.0至35.0重量份的任选橡胶改性的 乙烯基（共）聚合物和C）0至30.0重量份，基于组分A至C的总和至少一种市售聚合物添加剂，和（ii）在第二工艺步骤中，注射模具的空腔 并且由此产生间隙，和（iii）在第三工艺步骤中，反应性聚氨酯原料混合物包含至少一种多异氰酸酯组分，至少一种多官能H活性化合物和任选的至少一种聚氨酯添加剂和/或 处理 将辅助物质注入到间隙中，从而以这种方式在热塑性组分与扩大空腔的模具表面之间，将聚氨酯原料混合物与热塑性载体的表面完全聚合，得到紧凑的聚氨酯层，或者给出 聚氨酯泡沫层。 和（iv）在第四工艺步骤中，将复合组分从模腔中移出。 优选地，该过程直接相互追随。

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