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    VEHICLE BATTERY PACK WITH A BOLTLESS CONNECTOR SYSTEM
    1.
    发明公开
    VEHICLE BATTERY PACK WITH A BOLTLESS CONNECTOR SYSTEM 审中-公开

    公开(公告)号：US20240145873A1

    公开(公告)日：2024-05-02

    申请号：US18310183

    申请日：2023-05-01

    Applicant: EATON INTELLIGENT POWER LIMITED

    Inventor： James Dawson ,  Jason Degen

    IPC: H01M50/503 ,  B60R16/033 ,  H01M50/211 ,  H01M50/296 ,  H01M50/507 ,  H01M50/516 ,  H01R13/11 ,  H01R13/641

    CPC classification number: H01M50/503 ,  B60R16/033 ,  H01M50/211 ,  H01M50/296 ,  H01M50/507 ,  H01M50/516 ,  H01R13/11 ,  H01R13/641 ,  H01M2220/20

    Abstract: The invention relates to a battery pack for use in a power management system of an application, such as a motor vehicle, ship or train. The battery pack includes a boltless busbar having a first male terminal assembly and a second male terminal assembly. A first battery module has: (i) an internal battery cell positioned within a battery module housing (ii) a boltless female connector assembly having a female first terminal housing associated with said battery module housing and a first female terminal assembly positioned within the first female terminal housing. A second battery module has: (i) an internal battery cell positioned within a battery module housing (ii) a boltless female connector assembly having a second female terminal housing associated with said battery module housing and a second female terminal assembly positioned within the second female terminal housing. When the first male terminal assembly is positioned within an extent of the first female terminal assembly and the second male terminal assembly is positioned within an extent of the second female terminal assembly, the boltless busbar electrically couples the first battery module to the second battery module.

    ELECTRICAL BUSBAR AND METHOD OF FABRICATING THE SAME
    2.
    发明公开
    ELECTRICAL BUSBAR AND METHOD OF FABRICATING THE SAME 审中-公开

    公开(公告)号：US20240177885A1

    公开(公告)日：2024-05-30

    申请号：US18501118

    申请日：2023-11-03

    Applicant: Eaton Intelligent Power Limited

    Inventor： James Dawson ,  Jason Degen

    IPC: H01B5/02 ,  G06F30/10 ,  G06F111/04 ,  H01B7/00 ,  H01B13/00 ,  H01B13/14 ,  H01M50/505 ,  H01R13/05

    CPC classification number: H01B5/02 ,  G06F30/10 ,  H01B7/0009 ,  H01B13/003 ,  H01M50/505 ,  G06F2111/04 ,  H01B13/14 ,  H01M2220/20 ,  H01R13/05

    Abstract: A busbar for use in mechanically and electrically connecting components in a device or system. The busbar includes a plurality of conductors arranged to provide two opposed end portions and an intermediate portion, wherein each of the conductors has a plurality of intermediate extents that traverse the intermediate portion. The intermediate portion including: (A) an unfused segment where no intermediate extents of the conductors are fused together to form a single consolidated conductor, and (B) a fused segment that includes (i) a partial solidification zone where a majority of the intermediate extents of the conductors are fused together to form a partially solidified region that provides a single consolidated conductor, (ii) a full solidification zone where all of intermediate extents of the conductors are fused together to form a fully solidified region that provides a single consolidated conductor, and (iii) an unsolidified region where all of the intermediate extents of the conductors are not fused together.

    ELECTRICAL BUSBAR AND METHOD OF FABRICATING THE SAME
    3.
    发明公开
    ELECTRICAL BUSBAR AND METHOD OF FABRICATING THE SAME 审中-公开

    公开(公告)号：US20230154644A1

    公开(公告)日：2023-05-18

    申请号：US17970116

    申请日：2022-10-20

    Applicant: Eaton Intelligent Power Limited

    Inventor： James Dawson ,  Jason Degen

    IPC: H01B5/02 ,  G06F30/10 ,  H01M50/505 ,  H01B7/00 ,  H01B13/00

    CPC classification number: H01B5/02 ,  G06F30/10 ,  H01M50/505 ,  H01B7/0009 ,  H01B13/003 ,  G06F2111/04

    Abstract: A busbar for use in mechanically and electrically connecting components in a device or system. The busbar includes a plurality of conductors arranged to provide two opposed end portions and an intermediate portion, wherein each of the conductors has a plurality of intermediate extents that traverse the intermediate portion. The intermediate portion including: (A) an unfused segment where no intermediate extents of the conductors are fused together to form a single consolidated conductor, and (B) a fused segment that includes (i) a partial solidification zone where a majority of the intermediate extents of the conductors are fused together to form a partially solidified region that provides a single consolidated conductor, (ii) a full solidification zone where all of intermediate extents of the conductors are fused together to form a fully solidified region that provides a single consolidated conductor, and (iii) an unsolidified region where all of the intermediate extents of the conductors are not fused together.

    Electrical busbar and method of fabricating the same
    4.
    发明授权
    Electrical busbar and method of fabricating the same 有权

    公开(公告)号：US12136500B2

    公开(公告)日：2024-11-05

    申请号：US17699033

    申请日：2022-03-18

    Applicant: Eaton Intelligent Power Limited

    Inventor： James Dawson ,  Jason Degen ,  Neal Devine

    IPC: H01B5/02

    Abstract: A busbar for electrically connecting components in a power distribution system. The busbar includes a plurality of conductors formed from a first material and having a first end, a second end, and an intermediate portion. The first end, the second end, and the intermediate portion can be integrally formed with one another and stacked to provide the busbar with a first geometry. The intermediate portion includes a handling section with a rigidity that is less than a rigidity of a corresponding section of a reference busbar that has (a) a geometry that substantially matches the first geometry and (b) has a single conductor formed from a material substantially similar to the first material. The handling section is formed using an edge-based fusion process that fuses a portion of the conductors together to form a single consolidated conductor in that section of the busbar.

    Connector recording system with readable and recordable indicia
    6.
    发明授权
    Connector recording system with readable and recordable indicia 有权

    公开(公告)号：US12237610B2

    公开(公告)日：2025-02-25

    申请号：US18362071

    申请日：2023-07-31

    Applicant: Eaton Intelligent Power Limited

    Inventor： James Dawson ,  Jason Degen ,  Brantley Natter

    IPC: H01R13/46 ,  H01R13/627 ,  H01R13/641

    Abstract: The invention generally provides a connector recording system or platform that includes a recording system designed to interact with a connector system to read an indicia and then transfer, store, and display information associated with the positioning of the connector system in the installed component or device. The connector system includes a male housing assembly, a female housing assembly coupled to the male housing assembly in a connected state, and a connector position assurance assembly with the indicia and a locking member that is movable between locked and unlocked positions. In the locked position, the locking member secures the male housing assembly to the female housing assembly and the indicia can be read by the scanner to signal that the connector position assurance assembly is in the locked position. In the unlocked position, the indicia is in a state that does not allow the scanner to obtain information from the indicia.

    Connector system for a component in a power management system in a motor vehicle
    7.
    发明授权
    Connector system for a component in a power management system in a motor vehicle 有权

    公开(公告)号：US12132286B2

    公开(公告)日：2024-10-29

    申请号：US18362373

    申请日：2023-07-31

    Applicant: Eaton Intelligent Power Limited

    Inventor： James Dawson ,  Jeffrey Chojnacki ,  Jason Degen ,  Brantley Natter

    IPC: B60L53/20 ,  H01R13/506 ,  H01R13/52 ,  H01R31/06

    CPC classification number: H01R31/065 ,  B60L53/20 ,  H01R13/506 ,  H01R13/5219

    Abstract: The present disclosure relates to a connector system that provides a sealed and grounded electrical connection for a component of a power management system, like those found in a battery-powered motor vehicle. The connector system includes a male connector assembly and an adaptor assembly. The adaptor assembly includes: (i) a capacitor assembly, (ii) a female terminal assembly, and (iii) a busbar assembly. An internal electrical connection state is defined when: (a) the female terminal assembly is electrically coupled to the capacitor assembly, (b) the capacitor assembly is electrically coupled to the busbar assembly, and (c) the busbar assembly is electrically coupled to an extent of the component of the power management system. In the internal electrical connection state, the electrical couplings are sealed from the external environment which increases the operating life, durability and reliability of the adaptor assembly, the connector system and the power management system component.

    Electrical busbar and method of fabricating the same
    10.
    发明授权
    Electrical busbar and method of fabricating the same 有权

    公开(公告)号：US12191054B2

    公开(公告)日：2025-01-07

    申请号：US18501118

    申请日：2023-11-03

    Applicant: Eaton Intelligent Power Limited

    Inventor： James Dawson ,  Jason Degen

    IPC: H01B5/02 ,  G06F30/10 ,  H01B7/00 ,  H01B13/00 ,  H01M50/505 ,  G06F111/04 ,  H01B13/14 ,  H01R13/05

    Abstract: A busbar for use in mechanically and electrically connecting components in a device or system. The busbar includes a plurality of conductors arranged to provide two opposed end portions and an intermediate portion, wherein each of the conductors has a plurality of intermediate extents that traverse the intermediate portion. The intermediate portion including: (A) an unfused segment where no intermediate extents of the conductors are fused together to form a single consolidated conductor, and (B) a fused segment that includes (i) a partial solidification zone where a majority of the intermediate extents of the conductors are fused together to form a partially solidified region that provides a single consolidated conductor, (ii) a full solidification zone where all of intermediate extents of the conductors are fused together to form a fully solidified region that provides a single consolidated conductor, and (iii) an unsolidified region where all of the intermediate extents of the conductors are not fused together.

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