METHANE PYROLYSIS USING STACKED FLUIDIZED BEDS

    公开(公告)号:US20210331918A1

    公开(公告)日:2021-10-28

    申请号:US17236418

    申请日:2021-04-21

    Abstract: Systems and methods are provided for conversion of methane and/or other hydrocarbons to hydrogen by pyrolysis while reducing or minimizing production of carbon oxides. The conversion of hydrocarbons to hydrogen is performed in one or more pyrolysis or conversion reactors that contain a plurality of sequential fluidized beds. The fluidized beds are arranged so that the coke particles forming the fluidized bed move in a counter-current direction relative to the gas phase flow of feed (e.g., methane) and/or product (H2) in the fluidized beds. By using a plurality of sequential fluidized beds, the heat transfer and management benefits of fluidized beds can be realized while also at least partially achieving the improved reaction rates that are associated with a plug flow or moving bed reactor.

    Pressure swing adsorption for oxygen production

    公开(公告)号:US10259711B2

    公开(公告)日:2019-04-16

    申请号:US15465666

    申请日:2017-03-22

    Abstract: Systems and methods are provided for separating oxygen from air using a sorption/desorption cycle that includes a reduced or minimized difference between the maximum and minimum pressures involved in the sorption/desorption cycle. The reduced or minimized difference in pressures can be achieved in part by using valves that can allow for commercial scale flow rates while avoiding large pressure drops for flows passing through the valves. A rotary wheel adsorbent is an example of a system that can allow for a sorption/desorption cycle with reduced and/or minimized pressure drops across valves associated with the process. Stationary adsorbent beds can also be used in combination with commercially available valves that have reduced and/or minimized pressure drops.

    REACTOR FOR CARBON NANOTUBE AND NANOFIBER PRODUCTION

    公开(公告)号:US20220185670A1

    公开(公告)日:2022-06-16

    申请号:US17124113

    申请日:2020-12-16

    Abstract: Systems and methods are provided for production of carbon nanotubes and H2 using a reaction system configuration that is suitable for large scale production. In the reaction system, a substantial portion of the heat for the reaction can be provided by using a heated gas stream. Optionally, the heated gas stream can correspond to a heated H2 gas stream. By using a heated gas stream, when the catalyst precursors for the floating catalyst—chemical vapor deposition (FC-CVD) type catalyst are added to the gas stream, the gas stream can be at a temperature of 1000° C. or more. This can reduce or minimize loss of catalyst precursor material and/or deposition of coke on sidewalls of the reactor. Additionally, a downstream portion of the reactor can include a plurality of flow channels of reduced size that are passed through a heat exchanger environment, such as a shell and tube heat exchanger. This can provide cooling of the gas flow after catalyst formation to allow for carbon nanotube formation, while also reducing the Reynolds number of the flow sufficiently to provide laminar flow within the region where carbon nanotubes are formed.

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