公开(公告)号：US06451153B1

公开(公告)日：2002-09-17

申请号：US08849008

申请日：1997-07-15

Applicant: Michael Windsor Symons

Inventor： Michael Windsor Symons

IPC: B32B3100

CPC classification number: B29C70/58 ,  B29C70/606 ,  B29K2105/0014 ,  B29K2503/08 ,  B29K2709/00 ,  B32B3/12 ,  C04B20/023 ,  C04B20/1029 ,  C04B26/02 ,  C04B26/08 ,  C08H8/00 ,  C08L97/02 ,  Y10T428/253 ,  Y10T428/31536 ,  C08L2666/02

Abstract: A method of preparing particles of a lignocellulosic material for the manufacture of a finished product, such as a particle board, includes the steps of chemically modifying the lignocellulosic material by impregnating the lignocellulosic material with a suitable anhydride in a non-aqueous solvent; applying to the particles of lignocellulosic material an adhesion promoter to promote the adherence of a thermoplastic resin to the surfaces of the particles of lignocellulosic material; and applying to the particles a thermoplastic resin in dry powder form, so that after the application of the adhesion promoter, the thermoplastic resin adheres to the surfaces of the particles of lignocellulosic material, the thermoplastic resin having been surfaced modified by irradiation or by fluorination; and removing any solvent present.

Abstract translation: 制备木质纤维素材料颗粒的方法，用于制造最终产品如颗粒板，包括通过用合适的酸酐在非水溶剂中浸渍木质纤维素材料来化学改性木质纤维素材料的步骤; 向木质纤维素材料的颗粒施加粘合促进剂以促进热塑性树脂粘附到木质纤维素材料颗粒的表面; 并且向颗粒施加干粉形式的热塑性树脂，使得在施加粘合促进剂之后，热塑性树脂粘附到木质纤维素材料颗粒的表面，已经通过照射或通过氟化而表面改性的热塑性树脂; 并除去存在的任何溶剂。

公开(公告)号：US06986656B2

公开(公告)日：2006-01-17

申请号：US10882294

申请日：2004-07-02

Applicant: Hartley Moyes ,  Michael Windsor Symons

Inventor： Hartley Moyes ,  Michael Windsor Symons

IPC: B28B3/04 ,  B28B3/02 ,  B28B7/22 ,  B28B7/24 ,  B28B11/24

CPC classification number: C04B28/145 ,  B29C31/08 ,  B29C33/56 ,  B29C43/003 ,  B29C43/02 ,  B29C43/50 ,  B29K2105/0872 ,  B29K2105/251 ,  B29K2311/14 ,  B29L2031/724 ,  C04B28/02 ,  C04B2111/28 ,  E06B5/164 ,  Y10T29/49623 ,  Y10T29/49629 ,  Y10T428/249973 ,  C04B14/204 ,  C04B14/42 ,  C04B16/065 ,  C04B24/10 ,  C04B24/281 ,  C04B40/0028 ,  C04B40/0259 ,  C04B40/0263

Abstract: A method and system of forming a fire door core are provided. Hydraulic binder and resin are supplied from raw material bins and mixed to provide a submixture. Exfoliated vermiculite is then mixed with the submixture to provide a mixture that is deposited into a plurality of compression molds. Each of the filled molds are pressed in a press at a predetermined temperature at a predetermined pressure for a predetermined period of time sufficient to harden the mixture into a hardened slab. The hardened slabs are then removed from the molds, impregnated with water or steam in a water impregnation assembly and dried in a drying assembly.

公开(公告)号：US06337107B1

公开(公告)日：2002-01-08

申请号：US09445822

申请日：1999-12-10

Applicant: Michael Windsor Symons

Inventor： Michael Windsor Symons

IPC: B05D302

CPC classification number: D21H25/06 ,  B27N7/00 ,  C04B20/1029 ,  C04B20/12 ,  C04B26/02 ,  C08K3/34 ,  C08L97/02 ,  D21H17/04 ,  D21H17/08 ,  D21H17/52 ,  D21H17/53 ,  D21H17/72 ,  Y02W30/97 ,  C04B18/24 ,  C04B20/1044 ,  C04B40/0259 ,  C04B40/0263 ,  C04B14/204 ,  C04B20/1037 ,  C08L2666/02

Abstract: A method of manufacturing a finished product from exfoliated vermiculite particles includes the steps of impregnating the exfoliated vermiculite particles with an impregnating composition consisting of a mineral oil and a liquid thermosetting resin, optionally with a catalyst therefor. Thereafter, the exfoliated vermiculite particles are compressed with heating to allow the mineral oil to infuse the exfoliated vermiculite particles and polymerize the thermosetting resin to form the finished product.

Abstract translation: 从剥离的蛭石颗粒制造成品的方法包括以下步骤：用由矿物油和液体热固性树脂组成的浸渍组合物任选地用其催化剂浸渍剥离的蛭石颗粒。 此后，加热压缩剥离的蛭石颗粒，使矿物油浸入剥离的蛭石颗粒中并聚合热固性树脂以形成成品。

公开(公告)号：US08969439B2

公开(公告)日：2015-03-03

申请号：US12374620

申请日：2007-07-19

Applicant: Michael Windsor Symons

Inventor： Michael Windsor Symons

IPC: C08F8/00 ,  B09B3/00 ,  C04B33/04 ,  C04B35/626 ,  C04B35/63 ,  C04B35/634 ,  C21B13/00 ,  C22B1/244 ,  C22B7/02

CPC classification number: B09B3/0025 ,  B09B3/0033 ,  C04B33/04 ,  C04B35/62635 ,  C04B35/62695 ,  C04B35/6316 ,  C04B35/63416 ,  C04B2235/3409 ,  C04B2235/3445 ,  C04B2235/349 ,  C21B13/0066 ,  C21B2200/00 ,  C22B1/244 ,  C22B7/02 ,  Y02P10/212

Abstract: The invention provides a method of agglomeration (10) which has the steps of mixing a feedstock (12) of small particles which have an average particle size of 3 mm or less with a binder (14) which is in the form of a polyvinyl alcohol in the form of an aqueous polyvinyl alcohol solution in a first blender (16) to form a binder mixture (18), reacting a gelling agent (20) with the feedstock and the binder and processing the binder mixture to deliver an agglomerate (22).

Abstract translation: 本发明提供了一种附聚方法（10），其具有将平均粒度为3mm以下的小颗粒的原料（12）与聚乙烯醇形式的粘合剂（14）混合的步骤 在第一混合器（16）中以聚乙烯醇水溶液的形式形成粘合剂混合物（18），使胶凝剂（20）与原料和粘合剂反应并加工粘合剂混合物以递送附聚物（22） 。

公开(公告)号：US06461469B1

公开(公告)日：2002-10-08

申请号：US09937565

申请日：2001-09-27

Applicant: Michael Windsor Symons

Inventor： Michael Windsor Symons

IPC: B32B2102

CPC classification number: B27K3/156 ,  C08L25/06 ,  C08L61/06 ,  C08L63/00 ,  C08L97/02 ,  D21H17/35 ,  D21H17/48 ,  D21H17/52 ,  D21H17/53 ,  D21H17/57 ,  D21H17/72 ,  D21J1/08

Abstract: A finished product from lignocellulose, such as a length of wood or chipboard, is impregnated with a composition containing a thermosetting resin in a nonaqueous solvent, and a styrene polymer in a nonaqueous solvent. Excess impregnating composition is removed from the impregrnated material. The solvent or solvents are also removed. The thermosetting resin may thereafter be subjected to temperature conditions for polymerization to form a finished product.

Abstract translation: 木质纤维素的成品如木材或刨花板的长度在非水溶剂中用含有热固性树脂的组合物和非水溶剂中的苯乙烯聚合物浸渍。 从所投入的材料中除去过量的浸渍组合物。 溶剂或溶剂也被除去。 此后，热固性树脂可以进行聚合的温度条件以形成成品。

公开(公告)号：US06248812B1

公开(公告)日：2001-06-19

申请号：US09367566

申请日：1999-08-17

Applicant: Michael Windsor Symons

Inventor： Michael Windsor Symons

IPC: C08K300

CPC classification number: C04B26/122 ,  C04B28/00 ,  C04B40/0608 ,  C04B40/0633 ,  Y02W30/97 ,  C04B24/28 ,  C04B14/185 ,  C04B14/204 ,  C04B18/24 ,  C04B20/0048 ,  C04B24/302 ,  C04B7/00 ,  C04B40/0028 ,  C04B40/0071 ,  C04B40/0082 ,  C04B40/0263

Abstract: A method of preparing a starting material for the subsequent manufacture of a finished product such as a board, from a feedstock selected from the group consisting of a lignocellulosic material, exfoliated vermiculite, expanded perlite or a mixture of two or three thereof, includes the steps of providing the feedstock in the form of substantially dry finely divided lignocellulosic fibres or substantially dry finely divided exfoliated vermiculite or expanded perlite particles or a mixture thereof; mixing the feedstock with a suitable amount of a thermosetting resin in finely divided dry powder form and a suitable amount of the hydraulic binder in finely divided dry powder form; and optionally subjecting this starting material to suitable conditions of temperature and pressure to cause the thermosetting resin to set to form a cohesive product thereafter, there may be provided to the cohesive product, water in an amount sufficient for the hydration of the hydraulic binder so that the hydraulic binder sets to form the finished product.

Abstract translation: 从由木质纤维素材料，剥离的蛭石，膨胀珍珠岩或其两种或三种的混合物组成的组中的原料制备用于随后制造最终产品例如板的起始材料的方法包括以下步骤 以基本干燥的细碎木纤维素纤维或基本干燥的细碎剥离蛭石或膨胀珍珠岩颗粒或其混合物的形式提供原料; 将原料与合适数量的热熔性树脂以细碎的干粉形式和适量的水分粘合剂以细碎的干粉形式混合; 并且任选地使该起始材料经受适当的温度和压力条件以使热固性树脂固化以形成粘结产物，之后，可提供足够水合水硬性粘合剂的量的粘性产品水，使得 液压粘合剂组合形成成品。

公开(公告)号：US5879600A

公开(公告)日：1999-03-09

申请号：US849009

申请日：1997-07-28

Applicant: Michael Windsor Symons

Inventor： Michael Windsor Symons

IPC: B29C70/58 ,  B29C70/60 ,  B32B3/12 ,  C04B20/02 ,  C04B20/10 ,  C04B26/02 ,  C04B26/08 ,  C08H8/00 ,  C08L97/02 ,  B29C67/24 ,  B05D3/06

CPC classification number: C08H8/00 ,  B29C70/58 ,  B29C70/606 ,  B32B3/12 ,  C04B20/023 ,  C04B20/1029 ,  C04B26/02 ,  C04B26/08 ,  C08L97/02 ,  B29K2105/0014 ,  B29K2503/08 ,  B29K2709/00 ,  Y10T428/253 ,  Y10T428/31536

Abstract: A method of preparing particles of an exfoliated vermiculite for the manufacture of a finished product, such as a particle board, includes the steps of, if necessary, chemically modifying the vermiculite by impregnating the vermiculite with a suitable anhydride in a non-aqueous solvent; if necessary, applying to the particles of vermiculite an adhesion promoter to promote the adherence of a resin to the surfaces of the particles of vermiculite; and resinating the particles of vermiculite either with a thermoplastic resin which has been surface modified by irradiation or by fluorination, or by an isocyanate thermosetting resin, or by a dry powder novolac thermosetting resin; and if necessary removing any solvent present.

Abstract translation: 制备用于制造最终产品如颗粒板的剥离蛭石颗粒的方法包括以下步骤：如果需要，通过用合适的酸酐在非水溶剂中浸渍蛭石来化学改性蛭石; 如果需要，向蛭石颗粒施加粘合促进剂以促进树脂粘附到蛭石颗粒的表面; 用已经通过照射或氟化表面改性的热塑性树脂或通过异氰酸酯热固性树脂或干粉酚醛清漆热固性树脂使蛭石颗粒树脂化; 并且如果需要，除去存在的任何溶剂。

公开(公告)号：US20090312448A1

公开(公告)日：2009-12-17

申请号：US12374620

申请日：2007-07-19

Applicant: Michael Windsor Symons

Inventor： Michael Windsor Symons

IPC: C08J9/36 ,  C08F8/00 ,  C08L29/04

CPC classification number: B09B3/0025 ,  B09B3/0033 ,  C04B33/04 ,  C04B35/62635 ,  C04B35/62695 ,  C04B35/6316 ,  C04B35/63416 ,  C04B2235/3409 ,  C04B2235/3445 ,  C04B2235/349 ,  C21B13/0066 ,  C21B2200/00 ,  C22B1/244 ,  C22B7/02 ,  Y02P10/212

Abstract: The invention provides a method of agglomeration (10) which has the steps of mixing a feedstock (12) of small particles which have an average particle size of 3 mm or less with a binder (14) which is in the form of a polyvinyl alcohol in the form of an aqueous polyvinyl alcohol solution in a first blender (16) to form a binder mixture (18), reacting a gelling agent (20) with the feedstock and the binder and processing the binder mixture to deliver an agglomerate (22).

Abstract translation: 本发明提供了一种附聚方法（10），其具有将平均粒度为3mm以下的小颗粒的原料（12）与聚乙烯醇形式的粘合剂（14）混合的步骤 在第一混合器（16）中以聚乙烯醇水溶液的形式形成粘合剂混合物（18），使胶凝剂（20）与原料和粘合剂反应并加工粘合剂混合物以递送附聚物（22） 。

公开(公告)号：US06773639B2

公开(公告)日：2004-08-10

申请号：US09973086

申请日：2001-10-10

Applicant: Hartley Moyes ,  Michael Windsor Symons

Inventor： Hartley Moyes ,  Michael Windsor Symons

IPC: B28B302

CPC classification number: C04B28/145 ,  B29C31/08 ,  B29C33/56 ,  B29C43/003 ,  B29C43/02 ,  B29C43/50 ,  B29K2105/0872 ,  B29K2105/251 ,  B29K2311/14 ,  B29L2031/724 ,  C04B28/02 ,  C04B2111/28 ,  E06B5/164 ,  Y10T29/49623 ,  Y10T29/49629 ,  Y10T428/249973 ,  C04B14/204 ,  C04B14/42 ,  C04B16/065 ,  C04B24/10 ,  C04B24/281 ,  C04B40/0028 ,  C04B40/0259 ,  C04B40/0263

Abstract: A method and system of forming a fire door core. Hydraulic binder and resin are supplied from raw material bins and mixed to provide a submixture. Exfoliated vermiculite is then mixed with the submixture to provide a mixture that is deposited into a plurality of compression molds. Each of the filled molds are pressed in a press at a predetermined temperature at a predetermined pressure for a predetermined period of time sufficient to harden the mixture into a hardened slab. The hardened slabs are then removed from the molds, impregnated with water or steam in a water impregnation assembly and dried in a drying assembly.

Abstract translation: 形成防火门芯的方法和系统。 液压粘合剂和树脂由原料箱供应并混合以提供副混合物。 然后将剥离的蛭石与该混合物混合以提供沉积在多个压缩模具中的混合物。 每个填充的模具在压力机中以预定温度在预定压力下压制足以将混合物硬化成硬化板的预定时间段。 然后将硬化的板从模具中取出，在水浸渍组件中用水或蒸汽浸渍，并在干燥组件中干燥。

公开(公告)号：US06503638B1

公开(公告)日：2003-01-07

申请号：US09646418

申请日：2000-10-27

Applicant: Michael Windsor Symons

Inventor： Michael Windsor Symons

IPC: B32B2742

CPC classification number: B27N1/006 ,  A01N61/02 ,  B27K3/15 ,  B27K3/46 ,  B27K3/50 ,  C08L61/06 ,  C08L97/02 ,  Y10T428/31942 ,  Y10T428/31949 ,  Y10T428/31957 ,  Y10T428/31964 ,  Y10T428/662 ,  A01N25/10 ,  A01N25/24 ,  A01N2300/00

Abstract: A composition for impregnation of a lignocellulosic material such as wood or wood particles, comprises a high boiling point tar acid or a pitch derived from coal; a solvent for the tar acid or pitch selected from a low carbon alcohol, an aceotrope of a low carbon alcohol and another solvent, and a mixture of a lower carbon alcohol and water; a phenol formaldehyde resole resin; an acid catalyst for the phenol formaldehyde resole resin; and preferably a formaldehyde donor or a precursor thereof. There is also disclosed a method of preparing a finished product from a lignocellulosic material by using the impregnating composition.

Abstract translation: 用于浸渍木质纤维素材料如木材或木材颗粒的组合物包括高沸点焦油酸或源自煤的沥青; 选自低碳醇，低碳醇的乙酸酯和另一种溶剂的焦油酸或沥青的溶剂，以及低碳醇和水的混合物; 苯酚甲醛树脂; 苯酚甲醛树脂的酸催化剂; 优选甲醛供体或其前体。 还公开了通过使用浸渍组合物从木质纤维素材料制备成品的方法。