Rapid and comprehensive method for evaluating pitting resistance of stainless steel pipe welds

    公开(公告)号:US12259313B1

    公开(公告)日:2025-03-25

    申请号:US18824852

    申请日:2024-09-04

    Abstract: The disclosure relates to a rapid and comprehensive method for evaluating pitting resistance of stainless steel pipe welds. Weld samples are collected from different positions of one or more welds on the stainless steel pipe to obtain the surface oxide inclusion density and critical pitting temperature of each weld sample, the surface oxidation inclusion density is taken as an independent variable and the critical pitting temperature is taken as a dependent variable to obtain a fitting function formula between the surface oxidation inclusion density and the critical pitting temperature. The surface oxide inclusion density obtained by adopting the same welding process on the stainless steel pipe to be tested is substituted into the fitting function formula to obtain a standard critical pitting temperature of the weld to be tested. The pitting resistance of the weld of the stainless steel pipe to be tested can be evaluated rapidly, accurately, and comprehensively.

    Method and system for predicting creep-fatigue life of structural part of thermal power unit

    公开(公告)号:US11847387B1

    公开(公告)日:2023-12-19

    申请号:US18131517

    申请日:2023-04-06

    CPC classification number: G06F30/20 G06F2119/02 G06F2119/08

    Abstract: The present invention discloses a method and system for predicting a creep-fatigue life of a structural part of a thermal power unit. The method includes: constructing a life prediction model; acquiring a stress relaxation curve in a strain control creep-fatigue test through pure creep data to calculate an initial creep damage; acquiring a cyclic hardening coefficient, an elasticity modulus and other related material constants through the pure fatigue data to calculate an initial fatigue damage; and acquiring a difference between strain energy densities in upper and lower parts of creep-fatigue mean stress, making the difference between strain energy densities less than a set threshold through dichotomy iteration to acquire a final creep damage, a final fatigue damage and an oxidative damage under such a circumstance, and predicting the creep-fatigue life of the high-temperature structural part based on the life prediction model.

    METHOD FOR ESTABLISHING HYDROGEN CHARGING MODEL FOR PIPELINE STEEL IN EQUIVALENT WET HYDROGEN SULFIDE ENVIRONMENT AND APPLICATION THEREOF

    公开(公告)号:US20250076180A1

    公开(公告)日:2025-03-06

    申请号:US18818481

    申请日:2024-08-28

    Abstract: The disclosure provides a method for establishing a hydrogen charging model for pipeline steel in an equivalent wet hydrogen sulfide environment and an application thereof, which belongs to the field of corrosion electrochemistry. The method includes the following steps: using a cathode hydrogen charging method and a wet hydrogen sulfide environment method respectively to perform hydrogen charging on each sample to be tested under different reaction conditions to obtain several first hydrogen charging samples and second hydrogen charging samples; measuring the hydrogen content of each of the first hydrogen charging sample and the second hydrogen charging sample; performing curve fitting on the variables in the two methods respectively according to the obtained hydrogen content, and the hydrogen charging model for pipeline steel in the equivalent wet hydrogen sulfide environment is obtained according to the fitting result.

    Detection device and detection method for node detection

    公开(公告)号:US12163928B1

    公开(公告)日:2024-12-10

    申请号:US18809316

    申请日:2024-08-19

    Abstract: A detection device includes a frame body and a main pipe positioning assembly, a branch pipe positioning assembly, and a first driving assembly disposed on the frame body. One side of the frame body is provided with an opening. The branch pipe positioning assembly is disposed inside the opening. The first driving assembly adjusts the branch pipe positioning assembly, so that the branch pipe positioning assembly is adapted to positions of the two branch pipes. During detection, the branch pipes are located in the opening, the main pipe positioning assembly connects two ends of the main pipe, and the branch pipe positioning assembly connects the two branch pipes. Two limiting members are slidably disposed on the frame body to open and close the opening, and the limiting members abut against an outer wall of the main pipe, such that the main pipe is located inside or outside the opening.

    WELDING METHOD FOR IMPROVING QUALITY OF 5G ALL-POSITION WELDING OF MARINE RISER AND PRODUCT THEREOF

    公开(公告)号:US20240391033A1

    公开(公告)日:2024-11-28

    申请号:US18671966

    申请日:2024-05-22

    Abstract: A welding method for improving quality of 5G all-position welding of a marine riser and a product thereof are provided, and the disclosure belongs to the technical field of welding. The welding method specifically includes the following. welding the marine riser in 5G all positions using a unified welding mode; reducing a predetermined voltage or reducing predetermined inductance in an overhead welding position to improve directivity and stability of an arc; and meanwhile increasing an arc swing width in the overhead welding position to eliminate a lack-of-fusion defect. In the disclosure, a unified welding mode suitable for flat welding is applied to marine riser welding. The process of 5G all-position welding of the marine riser is effectively simplified. The welding quality of 5G all-position welding of the marine riser is thereby effectively improved.

    SIMPLIFIED METHOD FOR WELDING 5G POSITION FILLER LAYER OF MARINE RISER AND PRODUCT THEREOF

    公开(公告)号:US20240391031A1

    公开(公告)日:2024-11-28

    申请号:US18671997

    申请日:2024-05-23

    Abstract: A simplified method for welding a 5G position filler layer of a marine riser and a product thereof are provided, and the disclosure belongs to the technical field of welding. The method specifically includes the following. performing filler welding on the marine riser using an oscillation scanning laser-GMAW hybrid welding process; performing welding on each layer using same process parameters, then reducing gravity of a molten pool and increasing an arc force through interaction between laser and an arc, meanwhile expanding a range of a welding molten pool through an oscillation scanning behavior of the laser beam. A lack-of-fusion defect is prevented from being generated. A 5G position filler layer welding process of the marine riser is effectively simplified in the disclosure. Further, laser beam scanning also expands the range of the welding molten pool and prevents generation of the lack-of-fusion defect on a side wall.

    Method of automatically welding welded seam of saddle line for saddle-type T joint

    公开(公告)号:US12005531B1

    公开(公告)日:2024-06-11

    申请号:US18475243

    申请日:2023-09-27

    CPC classification number: B23K9/0953 B23K9/028

    Abstract: A method of automatically welding a welded seam of a saddle line for a saddle-type T joint belonging to the technical field of welding is provided, including: establishing a groove cross-sectional model, solving a variation law of a groove cross-sectional area, and planning a welding bead and a welding process parameter according to the groove cross-sectional area; establishing a welding torch pose mathematical model and obtaining a pose homogeneous transformation matrix T of a welding torch; establishing a three-dimensional model of a main pipe and a branch pipe, building a welding system through offline software, importing welding spot pose information, and generating welding torch pose offline command through the offline software; and performing automatic welding of the welded seam of the saddle line for the saddle-type T joint according to the planned welding bead and the welding process parameter and the generated welding torch pose offline command.

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