Abstract:
A cyclonic separation and materials processing method and system is presented in which materials entry at one end and which is arranged so that the materials that enter will be given a tangential velocity component as they enter. Specific embodiments include a three-dimensional sorting system with the use of an outward centrifugal motion and up/down (or vertical) motion flow of water or other media, which can be thought of as “a three-dimensional separation”.
Abstract:
Processing byproduct material from a direct reduction process of iron ore to reclaim iron and other materials from the byproduct. The systems and methods employ gravity separation tables to separate the iron from other byproduct material constituents. The byproduct material constituents may be size reduced, processed to remove dust, and sized prior to processing by the gravity separation.
Abstract:
Processing waste materials to recover valuable metals, such as copper, from the materials. Waste materials are further refined to concentrate the metallic material after the waste materials are initially processed. Processes include employing air separation and screening. Processes also include employing a dynamic sensor and a vacuum pressure separator to separate metals from other materials. A central processing facility may process metal concentrate from multiple concentration facilities.
Abstract:
Processing waste materials to recover valuable metals, such as copper, from the materials. The disclosed systems and methods employ processes that further refine the waste materials to concentrate the metallic material after the waste materials are initially processed. Processes include employing air separation and screening. Processes also include employing a dynamic sensor and a vacuum pressure separator to separate metals from other materials.
Abstract:
Separating a mixture comprising at least two solid materials comprises transporting the mixture into a plenum, introducing air into the plenum, removing a heavier fraction of the solid materials from the plenum, removing air having a lighter fraction of the solid materials entrained therein from the plenum, removing the lighter fraction of the solid materials from the air that is removed from the plenum, filtering the remaining air, and re-circulating the air back to the plenum. Valves at the locations where material is introduced to and removed from the system can prevent air flow therethrough while allowing the materials to pass. The air can be introduced into the plenum at an angle with respect to the pathway in which the heavier fraction of the materials falls through the plenum, thereby avoiding damage to a screen that diffuses the air being introduced into the plenum.
Abstract:
Recovering metallic materials, such as copper, from waste materials. The dynamic sensor measures the rate of change of current generated by metallic materials in the waste materials. Preprocessing and post processing of the waste materials may be completed to further concentrate the amount the metallic materials recovered from the waste.
Abstract:
A system for sorting metals from a batch of mixed material scrap includes an array of inductive proximity detectors, a processing computer and a sorting mechanism. The inductive proximity detectors identify the location of the metal pieces and the processing computer instructs the sorting mechanism to place the metal and non-metallic pieces into separate containers.
Abstract:
A cyclonic separation and materials processing method and system is presented in which materials entry at one end and which is arranged so that the materials that enter will be given a tangential velocity component as they enter. Specific embodiments include a three-dimensional sorting system with the use of an outward centrifugal motion and up/down (or vertical) motion flow of water or other media, which can be thought of as “a three-dimensional separation”.
Abstract:
Processing waste materials to recover valuable metals, such as copper, from the materials. The disclosed systems and methods employ processes that further refine the waste materials to concentrate the metallic material after the waste materials are initially processed. Processes include employing air separation and screening. Processes also include employing a dynamic sensor and a vacuum pressure separator to separate metals from other materials.
Abstract:
An automated system for sorting dissimilar materials, and in particular for sorting plastics from other materials and for sorting different types of plastics from one another comprises, depending upon the embodiment, combinations of a sizing mechanism, a friction separation, an air separator, a magnetic separator, a dielectric sensor sortation bed, shaker screening, a ballistic separator, an inductive sensor sortation system and a float/sink tank. The dielectric sensor sortation system may be either analog or digital, depending upon the particular implementation. One or more float/sink tanks can be used, depending upon the embodiment, each with a media of a different specific gravity. The media may be water, or water plus a compound such as calcium chloride. In addition, multiples of the same general type of module can be used for particular configurations. A heavy media system or a sand float process can be used either alternatively or additionally.