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公开(公告)号:US11062936B1
公开(公告)日:2021-07-13
申请号:US16721897
申请日:2019-12-19
Applicant: X Display Company Technology Limited
Inventor: Tanya Yvette Moore , David Gomez
IPC: H01L21/687 , B29C59/02 , H01L21/677 , H01L21/683
Abstract: A stamp for micro-transfer printing comprises a rigid support having a support coefficient of thermal expansion (support CTE). Pedestals are disposed on (e.g., directly on and in contact with) the rigid support. Each of the pedestals is spatially separated from any other of the pedestals. The pedestals have a pedestal coefficient of thermal expansion (pedestal CTE) and the pedestal CTE is greater than the support CTE. Posts are disposed on (e.g., directly on and in contact with) each of the pedestals. Each post has a post coefficient of thermal expansion (post CTE) that is greater than the support CTE.
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公开(公告)号:US10899067B2
公开(公告)日:2021-01-26
申请号:US14975041
申请日:2015-12-18
Applicant: X Display Company Technology Limited
Inventor: Tanya Yvette Moore , Ronald S. Cok , David Gomez
Abstract: A stamp for micro-transfer printing includes a support having a support stiffness and a support coefficient of thermal expansion (CTE). A pedestal layer is formed on the support, the pedestal layer having a pedestal layer stiffness that is less than the support stiffness and a pedestal layer coefficient of thermal expansion (CTE) that is different from the support coefficient of thermal expansion (CTE). A stamp layer is formed on the pedestal layer, the stamp layer having a body and one or more protrusions extending from the body in a direction away from the pedestal layer. The stamp layer has a stamp layer stiffness that is less than the support stiffness and a stamp layer coefficient of thermal expansion that is different from the support coefficient of thermal expansion.
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公开(公告)号:US12151494B2
公开(公告)日:2024-11-26
申请号:US18387643
申请日:2023-11-07
Applicant: X Display Company Technology Limited
Inventor: Tanya Yvette Moore , David Gomez , Christopher Andrew Bower , Matthew Alexander Meitl , Salvatore Bonafede
Abstract: A micro-transfer structure comprises a stamp comprising a rigid support, only a single contiguous bulk layer disposed on the rigid support, and posts disposed on the bulk layer. Components are adhered to (e.g., disposed in contact with) some but not all of the posts. The posts can be substantially identical and disposed in a regular array on the bulk layer. Each component is adhered to (e.g., in contact with) two or more posts. Components can be disposed on a source wafer entirely over sacrificial portions of a sacrificial layer on or in the source wafer and attached to anchors disposed between sacrificial portions with a tether.
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公开(公告)号:US12080690B2
公开(公告)日:2024-09-03
申请号:US18507597
申请日:2023-11-13
Applicant: X Display Company Technology Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Salvatore Bonafede , David Kneeburg , Alin Fecioru , Carl Prevatte
IPC: H01L25/075 , F21V9/08 , G02B26/04 , G02F1/167 , G09G3/22 , G09G3/32 , H01L23/482 , H01L23/538 , H01L25/16 , H01L27/15 , H01L33/36 , H01L33/38 , H01L33/48 , H01L33/50 , H01L33/58 , H01L33/60 , H01L33/62 , H05K1/03 , H05K1/09 , H05K1/18 , H05K5/00 , F21Y105/10 , F21Y113/13 , F21Y115/10 , H01L33/20 , H01L33/40
CPC classification number: H01L25/0753 , F21V9/08 , G02B26/04 , G02F1/167 , G09G3/22 , G09G3/32 , H01L23/4821 , H01L23/5381 , H01L25/167 , H01L27/156 , H01L33/36 , H01L33/38 , H01L33/385 , H01L33/48 , H01L33/50 , H01L33/502 , H01L33/508 , H01L33/58 , H01L33/60 , H01L33/62 , H05K1/0306 , H05K1/09 , H05K1/181 , H05K1/182 , H05K5/0017 , F21Y2105/10 , F21Y2113/13 , F21Y2115/10 , G09G2300/0452 , G09G2300/0842 , G09G2310/0264 , H01L33/20 , H01L33/405 , H01L2224/18 , H01L2224/73267 , H01L2224/92244 , H05K2201/0329 , H05K2201/10106 , H05K2201/10128 , H05K2201/10166
Abstract: The disclosed technology provides micro-assembled micro-LED displays and lighting elements using arrays of micro-LEDs that are too small (e.g., micro-LEDs with a width or diameter of 10 μm to 50 μm), numerous, or fragile to assemble by conventional means. The disclosed technology provides for micro-LED displays and lighting elements assembled using micro-transfer printing technology. The micro-LEDs can be prepared on a native substrate and printed to a display substrate (e.g., plastic, metal, glass, or other materials), thereby obviating the manufacture of the micro-LEDs on the display substrate. In certain embodiments, the display substrate is transparent and/or flexible.
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公开(公告)号:US20210300098A1
公开(公告)日:2021-09-30
申请号:US16835159
申请日:2020-03-30
Applicant: X Display Company Technology Limited
Inventor: Tanya Yvette Moore , David Gomez , Christopher Andrew Bower , Matthew Alexander Meitl , Salvatore Bonafede
Abstract: A micro-transfer structure comprises a stamp comprising a rigid support, only a single contiguous bulk layer disposed on the rigid support, and posts disposed on the bulk layer. Components are adhered to (e.g., disposed in contact with) some but not all of the posts. The posts can be substantially identical and disposed in a regular array on the bulk layer. Each component is adhered to (e.g., in contact with) two or more posts. Components can be disposed on a source wafer entirely over sacrificial portions of a sacrificial layer on or in the source wafer and attached to anchors disposed between sacrificial portions with a tether.
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公开(公告)号:US10985143B2
公开(公告)日:2021-04-20
申请号:US16244860
申请日:2019-01-10
Applicant: X Display Company Technology Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Salvatore Bonafede , David Kneeburg , Alin Fecioru , Carl Prevatte
IPC: H01L25/075 , G09G3/32 , H01L33/38 , H01L23/482 , H01L23/538 , H05B45/50 , H01L33/62 , H01L33/50 , H01L33/60 , G02B26/04 , H01L25/16 , H01L33/36 , H01L33/48 , H05K1/03 , H05K1/09 , H05K1/18 , H05K5/00 , G09G3/22 , H01L27/15 , F21V9/08 , G02F1/167 , H01L33/58 , F21Y105/10 , F21Y115/10 , F21Y113/13 , H01L33/20 , H01L33/40
Abstract: The disclosed technology provides micro-assembled micro-LED displays and lighting elements using arrays of micro-LEDs that are too small (e.g., micro-LEDs with a width or diameter of 10 μm to 50 μm), numerous, or fragile to assemble by conventional means. The disclosed technology provides for micro-LED displays and lighting elements assembled using micro-transfer printing technology. The micro-LEDs can be prepared on a native substrate and printed to a display substrate (e.g., plastic, metal, glass, or other materials), thereby obviating the manufacture of the micro-LEDs on the display substrate. In certain embodiments, the display substrate is transparent and/or flexible.
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公开(公告)号:US10714374B1
公开(公告)日:2020-07-14
申请号:US16408155
申请日:2019-05-09
Applicant: X Display Company Technology Limited
Inventor: Ronald S. Cok , David Gomez , Tanya Yvette Moore , Matthew Alexander Meitl , Christopher Andrew Bower
IPC: H01L21/683 , H01L33/00 , H01L31/18 , H01L21/52
Abstract: An example of a printed structure comprises a target substrate and a structure protruding from a surface of the target substrate. A component comprising a component substrate separate and independent from the target substrate is disposed in alignment with the structure on the surface of the target substrate within 1 micron of the structure. An example method of making a printed structure comprises providing the target substrate with the structure protruding from the target substrate, a transfer element, and a component adhered to the transfer element. The component comprises a component substrate separate and independent from the target substrate. The transfer element and adhered component move vertically toward the surface of the target substrate and horizontally towards the structure until the component physically contacts the structure or is adhered to the surface of the target substrate. The transfer element is separated from the component.
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公开(公告)号:US20240066905A1
公开(公告)日:2024-02-29
申请号:US18387643
申请日:2023-11-07
Applicant: X Display Company Technology Limited
Inventor: Tanya Yvette Moore , David Gomez , Christopher Andrew Bower , Matthew Alexander Meitl , Salvatore Bonafede
CPC classification number: B41K3/04 , B41F16/00 , G03F7/0002
Abstract: A micro-transfer structure comprises a stamp comprising a rigid support, only a single contiguous bulk layer disposed on the rigid support, and posts disposed on the bulk layer. Components are adhered to (e.g., disposed in contact with) some but not all of the posts. The posts can be substantially identical and disposed in a regular array on the bulk layer. Each component is adhered to (e.g., in contact with) two or more posts. Components can be disposed on a source wafer entirely over sacrificial portions of a sacrificial layer on or in the source wafer and attached to anchors disposed between sacrificial portions with a tether.
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公开(公告)号:US11850874B2
公开(公告)日:2023-12-26
申请号:US16835159
申请日:2020-03-30
Applicant: X Display Company Technology Limited
Inventor: Tanya Yvette Moore , David Gomez , Christopher Andrew Bower , Matthew Alexander Meitl , Salvatore Bonafede
CPC classification number: B41K3/04 , B41F16/00 , G03F7/0002
Abstract: A micro-transfer structure comprises a stamp comprising a rigid support, only a single contiguous bulk layer disposed on the rigid support, and posts disposed on the bulk layer. Components are adhered to (e.g., disposed in contact with) some but not all of the posts. The posts can be substantially identical and disposed in a regular array on the bulk layer. Each component is adhered to (e.g., in contact with) two or more posts. Components can be disposed on a source wafer entirely over sacrificial portions of a sacrificial layer on or in the source wafer and attached to anchors disposed between sacrificial portions with a tether.
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公开(公告)号:US20210259114A1
公开(公告)日:2021-08-19
申请号:US17245986
申请日:2021-04-30
Applicant: X Display Company Technology Limited
Inventor: David Gomez , Christopher Andrew Bower , Raja Fazan Gul , António José Marques Trindade , Ronald S. Cok
Abstract: A method of printing comprises providing a component source wafer comprising components, a transfer device, and a patterned substrate. The patterned substrate comprises substrate posts that extend from a surface of the patterned substrate. Components are picked up from the component source wafer by adhering the components to the transfer device. One or more of the picked-up components are printed to the patterned substrate by disposing each of the one or more picked-up components onto one of the substrate posts, thereby providing one or more printed components in a printed structure.
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