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公开(公告)号:US20240118489A1
公开(公告)日:2024-04-11
申请号:US18062844
申请日:2022-12-07
Applicant: X-Celeprint Limited , SUSS MicroOptics SA
Inventor: Ronald S. Cok , Wilfried Noell , David Gomez , Ruggero Loi
CPC classification number: G02B6/12004 , G02B6/138 , G02B2006/12085 , G02B2006/12173 , G02B2006/12176
Abstract: An exemplary micro-optical component includes a micro-substrate and a micro-optical element disposed on the micro-substrate. The micro-optical element is structured to modify or process light. At least a portion of a component tether is physically attached to the micro-substrate or physically attached to the micro-optical element. The micro-optical component has a thickness less than 250 μm. Light can be processed by reflection, refraction, diffraction, frequency changes, polarization changes, color-temperature or frequency distribution changes, or phase changes. The micro-optical component can be disposed on a system substrate to form a micro-optical system. The system substrate can include a cavity and the micro-optical element can be disposed at least partially in the cavity. Micro-optical components can be passive optical micro-devices. A light-active element can be disposed on the micro-substrate to receive light from or emit light to the micro-optical element.
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公开(公告)号:US20200177149A1
公开(公告)日:2020-06-04
申请号:US16207774
申请日:2018-12-03
Applicant: X-Celeprint Limited
Inventor: António José Marques Trindade , Raja Fazan Gul , Robert R. Rotzoll , Alexandre Chikhaoui , David Gomez , Ronald S. Cok
Abstract: A method of making a micro-module structure comprises providing a substrate, the substrate having a substrate surface and comprising a substrate post protruding from the substrate surface. A component is disposed on the substrate post, the component having a component top side and a component bottom side opposite the component top side, the component bottom side disposed on the substrate post. The component extends over at least one edge of the substrate post. One or more component electrodes are disposed on the component.
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公开(公告)号:US10522710B2
公开(公告)日:2019-12-31
申请号:US16502387
申请日:2019-07-03
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Carl Prevatte , Salvatore Bonafede
IPC: H01L31/0256 , H01L33/00 , H01L33/32 , H01L33/62 , H01L33/44 , H01L33/36 , H01L33/38 , H01L29/78 , H01L33/26 , H01L33/40 , H01L21/683 , H01L33/20
Abstract: The present invention provides structures and methods that enable the construction of micro-LED chiplets formed on a sapphire substrate that can be micro-transfer printed. Such printed structures enable low-cost, high-performance arrays of electrically connected micro-LEDs useful, for example, in display systems. Furthermore, in an embodiment, the electrical contacts for printed LEDs are electrically interconnected in a single set of process steps. In certain embodiments, formation of the printable micro devices begins while the semiconductor structure remains on a substrate. After partially forming the printable micro devices, a handle substrate is attached to the system opposite the substrate such that the system is secured to the handle substrate. The substrate may then be removed and formation of the semiconductor structures is completed. Upon completion, the printable micro devices may be micro transfer printed to a destination substrate.
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公开(公告)号:US10109764B2
公开(公告)日:2018-10-23
申请号:US15705785
申请日:2017-09-15
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Carl Prevatte , Salvatore Bonafede
Abstract: The present invention provides structures and methods that enable the construction of micro-LED chiplets formed on a sapphire substrate that can be micro-transfer printed. Such printed structures enable low-cost, high-performance arrays of electrically connected micro-LEDs useful, for example, in display systems. Furthermore, in an embodiment, the electrical contacts for printed LEDs are electrically interconnected in a single set of process steps. In certain embodiments, formation of the printable micro devices begins while the semiconductor structure remains on a substrate. After partially forming the printable micro devices, a handle substrate is attached to the system opposite the substrate such that the system is secured to the handle substrate. The substrate may then be removed and formation of the semiconductor structures is completed. Upon completion, the printable micro devices may be micro transfer printed to a destination substrate.
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公开(公告)号:US20170173852A1
公开(公告)日:2017-06-22
申请号:US14975041
申请日:2015-12-18
Applicant: X-Celeprint Limited
Inventor: Tanya Yvette Moore , Ronald S. Cok , David Gomez
CPC classification number: B29C59/026 , B29C59/002 , B29C59/02 , B29C2059/023 , B29C2059/028 , B29L2007/001 , B29L2031/34 , B41F16/00 , B41F17/00 , H01L21/6835 , H01L24/75 , H01L24/81 , H01L24/95 , H01L2224/81005 , H01L2224/81345 , H01L2224/81901 , H01L2224/81986
Abstract: A stamp for micro-transfer printing includes a support having a support stiffness and a support coefficient of thermal expansion (CTE). A pedestal layer is formed on the support, the pedestal layer having a pedestal layer stiffness that is less than the support stiffness and a pedestal layer coefficient of thermal expansion (CTE) that is different from the support coefficient of thermal expansion (CTE). A stamp layer is formed on the pedestal layer, the stamp layer having a body and one or more protrusions extending from the body in a direction away from the pedestal layer. The stamp layer has a stamp layer stiffness that is less than the support stiffness and a stamp layer coefficient of thermal expansion that is different from the support coefficient of thermal expansion.
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公开(公告)号:US09520537B2
公开(公告)日:2016-12-13
申请号:US14743981
申请日:2015-06-18
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Salvatore Bonafede , David Kneeburg , Alin Fecioru , Carl Prevatte
IPC: H01L29/20 , H01L33/00 , H01L33/38 , G09G3/32 , H01L25/075 , H01L33/50 , H01L33/60 , H05B33/08 , G02B26/04 , G02F1/167 , H01L25/16 , H01L33/36 , H01L33/48 , H05K1/03 , H05K1/09 , H05K1/18 , H05K5/00 , H01L33/62 , H01L33/20 , H01L33/40
CPC classification number: H01L33/385 , F21K9/50 , F21V9/08 , F21Y2101/025 , F21Y2105/003 , F21Y2105/10 , F21Y2113/13 , F21Y2115/10 , G02B26/04 , G02F1/167 , G09G3/22 , G09G3/32 , G09G2300/0452 , G09G2300/0842 , G09G2310/0264 , H01L23/4821 , H01L23/5381 , H01L25/0753 , H01L25/167 , H01L27/156 , H01L33/20 , H01L33/36 , H01L33/38 , H01L33/405 , H01L33/48 , H01L33/50 , H01L33/502 , H01L33/508 , H01L33/58 , H01L33/60 , H01L33/62 , H01L2224/18 , H01L2224/73267 , H01L2224/92244 , H05B33/089 , H05K1/0306 , H05K1/09 , H05K1/181 , H05K1/182 , H05K5/0017 , H05K2201/0329 , H05K2201/10106 , H05K2201/10128 , H05K2201/10166
Abstract: The disclosed technology provides micro-assembled micro-LED displays and lighting elements using arrays of micro-LEDs that are too small (e.g., micro-LEDs with a width or diameter of 10 μm to 50 μm), numerous, or fragile to assemble by conventional means. The disclosed technology provides for micro-LED displays and lighting elements assembled using micro-transfer printing technology. The micro-LEDs can be prepared on a native substrate and printed to a display substrate (e.g., plastic, metal, glass, or other materials), thereby obviating the manufacture of the micro-LEDs on the display substrate. In certain embodiments, the display substrate is transparent and/or flexible.
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公开(公告)号:US09444015B2
公开(公告)日:2016-09-13
申请号:US14743910
申请日:2015-06-18
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Salvatore Bonafede , David Kneeburg , Alin Fecioru , Carl Prevatte
IPC: H05B33/08 , H01L33/38 , G09G3/32 , H01L25/075 , H01L33/50 , H01L33/60 , G02B26/04 , G02F1/167 , H01L25/16 , H01L33/36 , H01L33/48 , H05K1/03 , H05K1/09 , H05K1/18 , H05K5/00 , H01L33/62 , F21Y105/00 , F21Y113/00 , H01L33/20 , H01L33/40
CPC classification number: H01L33/385 , F21K9/50 , F21V9/08 , F21Y2101/025 , F21Y2105/003 , F21Y2105/10 , F21Y2113/13 , F21Y2115/10 , G02B26/04 , G02F1/167 , G09G3/22 , G09G3/32 , G09G2300/0452 , G09G2300/0842 , G09G2310/0264 , H01L23/4821 , H01L23/5381 , H01L25/0753 , H01L25/167 , H01L27/156 , H01L33/20 , H01L33/36 , H01L33/38 , H01L33/405 , H01L33/48 , H01L33/50 , H01L33/502 , H01L33/508 , H01L33/58 , H01L33/60 , H01L33/62 , H01L2224/18 , H01L2224/73267 , H01L2224/92244 , H05B33/089 , H05K1/0306 , H05K1/09 , H05K1/181 , H05K1/182 , H05K5/0017 , H05K2201/0329 , H05K2201/10106 , H05K2201/10128 , H05K2201/10166
Abstract: The disclosed technology provides micro-assembled micro-LED displays and lighting elements using arrays of micro-LEDs that are too small (e.g., micro-LEDs with a width or diameter of 10 μm to 50 μm), numerous, or fragile to assemble by conventional means. The disclosed technology provides for micro-LED displays and lighting elements assembled using micro-transfer printing technology. The micro-LEDs can be prepared on a native substrate and printed to a display substrate (e.g., plastic, metal, glass, or other materials), thereby obviating the manufacture of the micro-LEDs on the display substrate. In certain embodiments, the display substrate is transparent and/or flexible.
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公开(公告)号:US20160020130A1
公开(公告)日:2016-01-21
申请号:US14803980
申请日:2015-07-20
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Salvatore Bonafede , David Kneeburg
IPC: H01L21/683 , H01L23/00 , H01L21/67 , H01L21/56
CPC classification number: B41F16/00 , B25J15/00 , B41F16/0046 , B41F16/006 , B41F16/0073 , B41K3/04 , B41K3/12 , H01L21/3065 , H01L21/52 , H01L21/565 , H01L21/568 , H01L21/67103 , H01L21/683 , H01L21/6835 , H01L23/293 , H01L23/3171 , H01L24/75 , H01L24/83 , H01L24/97 , H01L25/50 , H01L31/1892 , H01L2221/68318 , H01L2221/68354 , H01L2221/68368 , H01L2221/68377 , H01L2221/68381 , H01L2224/32225 , H01L2224/32245 , H01L2224/75315 , H01L2224/7598 , H01L2224/83001 , H01L2224/83011 , H01L2224/83013 , H01L2224/83024 , H01L2224/832 , H01L2224/83894 , H01L2224/83895 , H01L2924/10253 , H01L2924/1032 , H01L2924/10328 , H01L2924/10329 , H01L2924/10332 , H01L2924/10335 , H01L2924/10336 , H01L2924/10337 , H01L2924/10338 , H01L2924/1034
Abstract: In an aspect, a system and method for assembling a semiconductor device on a receiving surface of a destination substrate is disclosed. In another aspect, a system and method for assembling a semiconductor device on a destination substrate with topographic features is disclosed. In another aspect, a gravity-assisted separation system and method for printing semiconductor device is disclosed. In another aspect, various features of a transfer device for printing semiconductor devices are disclosed.
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公开(公告)号:US20160020120A1
公开(公告)日:2016-01-21
申请号:US14803997
申请日:2015-07-20
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Salvatore Bonafede , David Kneeburg
IPC: H01L21/52 , H01L21/56 , H01L21/3065 , H01L23/29
CPC classification number: B41F16/00 , B25J15/00 , B41F16/0046 , B41F16/006 , B41F16/0073 , B41K3/04 , B41K3/12 , H01L21/3065 , H01L21/52 , H01L21/565 , H01L21/568 , H01L21/67103 , H01L21/683 , H01L21/6835 , H01L23/293 , H01L23/3171 , H01L24/75 , H01L24/83 , H01L24/97 , H01L25/50 , H01L31/1892 , H01L2221/68318 , H01L2221/68354 , H01L2221/68368 , H01L2221/68377 , H01L2221/68381 , H01L2224/32225 , H01L2224/32245 , H01L2224/75315 , H01L2224/7598 , H01L2224/83001 , H01L2224/83011 , H01L2224/83013 , H01L2224/83024 , H01L2224/832 , H01L2224/83894 , H01L2224/83895 , H01L2924/10253 , H01L2924/1032 , H01L2924/10328 , H01L2924/10329 , H01L2924/10332 , H01L2924/10335 , H01L2924/10336 , H01L2924/10337 , H01L2924/10338 , H01L2924/1034
Abstract: In an aspect, a system and method for assembling a semiconductor device on a receiving surface of a destination substrate is disclosed. In another aspect, a system and method for assembling a semiconductor device on a destination substrate with topographic features is disclosed. In another aspect, a gravity-assisted separation system and method for printing semiconductor device is disclosed. In another aspect, various features of a transfer device for printing semiconductor devices are disclosed.
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公开(公告)号:US20160005721A1
公开(公告)日:2016-01-07
申请号:US14743919
申请日:2015-06-18
Applicant: X-Celeprint Limited
Inventor: Christopher Bower , Matthew Meitl , David Gomez , Salvatore Bonafede , David Kneeburg , Alin Fecioru , Carl Prevatte
CPC classification number: H01L33/385 , F21K9/50 , F21V9/08 , F21Y2101/025 , F21Y2105/003 , F21Y2105/10 , F21Y2113/13 , F21Y2115/10 , G02B26/04 , G02F1/167 , G09G3/22 , G09G3/32 , G09G2300/0452 , G09G2300/0842 , G09G2310/0264 , H01L23/4821 , H01L23/5381 , H01L25/0753 , H01L25/167 , H01L27/156 , H01L33/20 , H01L33/36 , H01L33/38 , H01L33/405 , H01L33/48 , H01L33/50 , H01L33/502 , H01L33/508 , H01L33/58 , H01L33/60 , H01L33/62 , H01L2224/18 , H01L2224/73267 , H01L2224/92244 , H05B33/089 , H05K1/0306 , H05K1/09 , H05K1/181 , H05K1/182 , H05K5/0017 , H05K2201/0329 , H05K2201/10106 , H05K2201/10128 , H05K2201/10166
Abstract: The disclosed technology provides micro-assembled micro-LED displays and lighting elements using arrays of micro-LEDs that are too small (e.g., micro-LEDs with a width or diameter of 10 μm to 50 μm), numerous, or fragile to assemble by conventional means. The disclosed technology provides for micro-LED displays and lighting elements assembled using micro-transfer printing technology. The micro-LEDs can be prepared on a native substrate and printed to a display substrate (e.g., plastic, metal, glass, or other materials), thereby obviating the manufacture of the micro-LEDs on the display substrate. In certain embodiments, the display substrate is transparent and/or flexible.
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