Abstract:
Methods of operating an automated optical inspection system to separate selected items, e.g., grape stems (124, 126, 128), grape leaves (122), or rocks from a mixture (16) of those items and raisins (120) include illuminating the mixture with illumination (37', 37") characterized by a spectral power distribution (86, 98) in the near infrared (88, 90, 100, 102), detecting reflections of wavelengths of the illumination in the near infrared, identifying the selected items based on the detected reflections, and sorting the selected items from the mixture.
Abstract:
An illumination system (12) for an optical inspection and sorting apparatus (10) includes a rare gas discharge lamp (36) for emitting select wavelengths of radiation. Rare gas discharge lamp (36) includes a light transmissive outer envelope (58) and contains one or more rare gases, and in particular neon, argon, or xenon. A hemi-elliptical reflector (48) having reflecting surface (38) directs the select wavelengths of radiation toward target specimens (16) in optical scanning area (24) in illumination area (20).
Abstract:
A shadowless illumination system (10) according to the present invention includes a spherical chamber (14) having a chamber entrance opening (18) and a chamber exit opening (20). The inside surface (32) of the spherical chamber is coated with highly reflective flat white paint. A clear rigid plastic cylindrical tube (22) is positioned in the spherical chamber between the chamber entrance and exit openings. A circular fluorescent ring lamp (36) is positioned inside the spherical chamber to form an annulus around the tube. The lamp and the white inside surface of the spherical chamber provide shadowless illumination for articles (30) that are dropped or otherwise projected through the tube. The articles are inspected as they pass through the tube by at least two video inspection cameras (52 and 62) that view opposite sides of the articles through respective viewing openings (44 and 48). Whenever no articles are present in the image plane of a camera, the lamp provides a saturated background for the camera. A ballast (140) controls the voltage to the lamp to provide constant light intensity.
Abstract:
In a preferred embodiment, a sorting apparatus according to the present invention includes a conveyor belt for carrying a stream randomly-arranged articles, at least some of which are post-consumer plastic articles made of PVC and others of which are made of PET. The conveyor belt carries the articles to an irradiation area where they are irradiated with ultraviolet light that induces the post-consumer articles of PVC to emit phosphorescent light that persists after the irradiation ends. The conveyor belt then carries the articles to an inspection zone that is isolated from the ultraviolet light. A video camera is positioned to receive phosphorescent light emitted from post-consumer articles made of PVC. Other articles commonly in the stream of post-consumer plastic articles (e.g., PET) do not emit phosphorescent light and are, therefore, distinguishable from the PVC articles.
Abstract:
A color line scan video camera (50) for inspecting articles (18) includes a prismatic beam splitter arrangement (52) that receives a wide spectrum of visible light from a variable magnification objective lens arrangement (54) to provide improved multi-color inspection capability. The prismatic beam splitter separates the light received from the scanned articles into three preselected spectral bands of light, each of which is imaged upon a different charge-coupled device line scan sensor that generates a corresponding color component video signal. The light transmission characteristics of the lens are "color-corrected" to transmit uniformly the light received from the scanned articles.
Abstract:
A stabilizing system stabilizes articles carried on conveyors for automated bulk processing equipment. In a preferred embodiment, a flow of gas (e.g., air) is projected along a conveyor belt in a direction generally parallel to that in which articles are carried by the belt. The air flow has a velocity (i.e., speed and direction) substantially the same as that of the belt to reduce aerodynamic resistance that would otherwise bear against the articles. As a result, the articles may be transported on the conveyor belt at high speeds with substantially increased stability or throughput.
Abstract:
The present invention provides a method for sorting meat chunks of variable fat and lean meat content, in which some of the meat chunks are interconnected by stringy tissue, the method including providing a roller located above a separation panel separating a lean meat outfeed location and a fat meat outfeed location, the roller being rotatable about a central axis in either a clockwise or counter-clockwise direction to actively displace interconnected meat chunks striking the roller into either the lean meat outfeed location or the fat meat outfeed location and prevent build-up of interconnected meat chunks on the separation panel.
Abstract:
A passively vented rejected article chute (40) includes at least two vents (44, 45) extending downwardly into the chute to vent air in directions (50) safely away from sorting and conveying functions, thereby improving sorting effectiveness. Rejected articles (14) that include defects (24) are deflected by an air ejector module (30) into the vented chute and are directed downwardly past the vents to preventing the vents from being blocked. The vents, formed by panels (46, 48), are flared open at their outer ends (54, 56) to decrease the velocity of exhaust air as it passes upwardly through them. Reducing the exhaust air velocity allows small and/or light weight articles entrained in the exhaust air to fall back into the reject chute, thereby preventing spillage of the entrained articles.
Abstract:
A sorting apparatus according to the present invention includes a conveyor belt having a solid translucent sheet segment for carrying a stream randomly-arranged articles, ones of which are translucent and others of which are opaque. Preferably, the translucent articles are pieces of post-consumer plastic products (e.g., beverage containers) and the opaque articles are foreign matter, such as aluminum or polypropylene container tops or caps of the beverage containers. The conveyor belt carries multiple articles simultaneously through an inspection zone. A background light source is positioned in the inspection zone opposite the translucent sheet segment from the articles to direct light through the translucent sheet segment toward the articles. A video camera is positioned to receive light from the background light source transmitted through the translucent sheet segment and translucent ones of the articles. The opaque ones of the articles prevent light from the background light source from reaching the video camera. The video camera generates a video signal from which a system processor identifies the opaque articles and activates a separator to remove the opaque articles from the stream of articles.
Abstract:
A product stabilizer for fruits and vegetables on a moving belt includes a very flexible rubber bladder, forming an airtight chamber between two hubs which are mounted for rotation astride the conveyor belt. The bladder is inflated to relatively low pressure less than 1 psi. When the product passes under the pliable surface of the inflated bladder, the bladder conforms to the product and serves to stabilize the product.