- Patent Title: Rapid 3D prototyping and fabricating of slow-wave structures, including electromagnetic meta-material structures, for millimeter-wavelength and terahertz-frequency high-power vacuum electronic devices
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Application No.: US14603987Application Date: 2015-01-23
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Publication No.: US10580611B2Publication Date: 2020-03-03
- Inventor: Andrey D. Andreev , J. Gregory Moxness , Maysa-Maria K. Peterson Lach
- Applicant: Raytheon Company
- Applicant Address: US MA Waltham
- Assignee: Raytheon Company
- Current Assignee: Raytheon Company
- Current Assignee Address: US MA Waltham
- Agency: Daly, Crowley, Mofford & Durkee, LLP
- Main IPC: B22F3/105
- IPC: B22F3/105 ; B29C64/141 ; H01J23/24 ; H03F3/58 ; H01Q15/00 ; B22F5/10 ; B22F5/00 ; B33Y10/00 ; B33Y50/00 ; B33Y70/00 ; B33Y80/00 ; B29L31/34

Abstract:
A method for fabricating slow-wave structures, including electromagnetic meta-material structures, for high-power slow-wave vacuum electronic devices operating in millimeter-wavelength (30 GHz-300 GHz) and terahertz-frequency (300 GHz and beyond) bands of electromagnetic spectrum. The method includes: loading a digital three dimensional model of a slow-wave structure in a memory of a 3D printer, the loaded digital three dimensional model having data therein representative of the slow-wave structure to be fabricated by the 3D printer; loading metal powder material into the 3D printer; and operating the 3D printer to melt the metal powder material in accordance with the loaded three dimensional model of the slow-wave structure and then to solidify the melted layer of the metal powder material to fabricate the slow-wave structure layer by layer.
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