Invention Grant
- Patent Title: Process for making 7xxx series aluminum/fiber reinforced polypropylene hybrid part for automotive crash absorption application
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Application No.: US16133457Application Date: 2018-09-17
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Publication No.: US10946618B2Publication Date: 2021-03-16
- Inventor: Saida Khan , Santosh Sarang , Ichiro Hiratsuka
- Applicant: AISIN TECHNICAL CENTER OF AMERICA, INC.
- Applicant Address: US MI Northville
- Assignee: AISIN TECHNICAL CENTER OF AMERICA, INC.
- Current Assignee: AISIN TECHNICAL CENTER OF AMERICA, INC.
- Current Assignee Address: US MI Northville
- Agency: Oblon, McClelland, Maier & Neustadt, L.L.P.
- Main IPC: B29C65/36
- IPC: B29C65/36 ; B29C65/44 ; B29C65/50 ; B29C70/42 ; B29C70/78 ; B29L31/30 ; B32B15/085 ; B32B15/20 ; B32B37/08 ; B32B37/10 ; B32B7/12 ; B60R19/03 ; B32B27/32 ; B32B27/18 ; B32B37/04 ; B32B1/08 ; B32B38/00 ; B29C65/48 ; B29C70/44 ; C22F1/053 ; B32B37/12 ; B60R19/18

Abstract:
A method to prepare a composite laminate object containing an extrusion grade 7xxx Al substrate and a fiber-reinforced polypropylene layer adhesively laminated to the substrate; is provided. The process includes shaping and cutting an extruded 7xxx aluminum to a profile, assembling a layered arrangement of the 7xxx Al profile as substrate, an adhesive film and a fiber reinforced polypropylene preform, heating the layered arrangement to a temperature of 160-175° C. to melt the polypropylene and activate the adhesive film, applying pressure to at least a surface of the fiber reinforced polypropylene preform to mold the preform to the shape of the extruded 7xxxAl substrate and obtain a semi-finished laminate object, cooling the semi-finished laminate object to 90° C., optionally, cooling the semi-finished laminate object to room temperature for inventory storage; heat treating the semi-finished laminate object at 90° C. for 2 to 8 hours; and then heat treating the semi-finished laminate object at 130° C. to 150° C. for 8 to 16 hours; and cooling the heat treated object to obtain the composite laminate object.
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