Invention Grant
- Patent Title: Composite structures with ordered three-dimensional (3D) continuous interpenetrating phases
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Application No.: US13490376Application Date: 2012-06-06
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Publication No.: US09933213B1Publication Date: 2018-04-03
- Inventor: Alan J. Jacobsen , William B. Barvosa-Carter , Adam F. Gross , Robert Cumberland , Kevin W. Kirby , David Kisailus
- Applicant: Alan J. Jacobsen , William B. Barvosa-Carter , Adam F. Gross , Robert Cumberland , Kevin W. Kirby , David Kisailus
- Applicant Address: US CA Malibu
- Assignee: HRL Laboratories, LLC
- Current Assignee: HRL Laboratories, LLC
- Current Assignee Address: US CA Malibu
- Agency: Lewis Roca Rothgerber Christie, LLP
- Main IPC: B05D3/02
- IPC: B05D3/02 ; F28D20/02 ; C04B38/00 ; B22F1/00

Abstract:
A method of forming a three-dimensional (3D) composite structure includes: securing a mask between a collimated light source and a volume of a photo-monomer; directing a collimated light beam from the collimated light source to the mask for a period of exposure time such that a portion of the collimated light beam passes through the mask and is guided by a plurality of apertures into the photo-monomer to form a plurality of waveguides through a portion of the volume of the photo-monomer; removing any uncured photo-monomer to leave behind a three-dimensional ordered open-cellular microstructure to define an open volume and a structure of a first continuous material of the three-dimensional composite material; and placing a second continuous material in the open volume, wherein the second continuous material and the first continuous material share an interface between each other, and wherein the interface is everywhere continuous.
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