Abstract:
A steel cord which has no production problem noted in the related art and which can be produced efficiently with stable quality, particularly a steel cord useful for the purpose of reinforcing a tire crown portion, as well as a composite of rubber and steel cord and a tire, which include the steel cord, are provided.A steel cord has a multi-twist structure in which N (N=2 to 8) strands 2 are twisted, each strand 2 being formed by twisting a plurality of element wires 1 and having a substantially elliptical cross-section, wherein d1/d2>1.08 is satisfied, where the major diameter of the strand 2 is represented by d1 and the minor diameter is represented by d2, and εc defined by the following equation: εc=√{square root over ( )}(−b/2+√{square root over ( )}(b2/4−c))−1 (in the equation, b represents −1+π2(−4R2+d2)/P2, c represents π2d2k(4π2R2+P2)/P4, R represents (D−d)/2, k represents tan2(π/2−π/N), and d represents (d1+d2)/2) satisfies εc>0.005, where the diameter of a circle circumscribing the cord is represented by D (mm) and the twist pitch of the cord is represented by P (mm).
Abstract:
A rubber product-reinforcing metallic cord is provided which comprises three to five metallic filaments, which shows a high degree of penetration of rubber without reducing compressive rigidity, and which can be manufactured at low facility and production costs. A rubber product-reinforcing metallic cord 7 is formed by twisting together a pre-strand 6 comprising a first metallic filament 1 and a second metallic filament 2 helically wrapped around the first filament 1, and a fifth metallic filament 3 (or 5) with a twist pitch P. The metallic cord 7 may be formed by twisting together two of such pre-strands, or by twisting together two of such pre-strands and the fifth metallic filament.
Abstract:
Provided are a steel cord for reinforcing rubber whose fatigue resistance is increased more than ever to enable achieving high durability that was not conventionally realized, and a pneumatic radial tire including the steel cord as a reinforcement member.In a steel cord for reinforcing rubber having a double-twist structure that includes a plurality of strands twisted together in the same direction with the same pitch and including a central structure and at least one outer layer, the central structure is composed of at least two strands being twisted around each other and each being composed of at least seven filaments being twisted together. In a steel cord for reinforcing rubber including at least three core strands being twisted together and at least six sheath strands being twisted together around the core strands, the core strands and the sheath strands are twisted in the same direction.
Abstract:
A zero degree tire reinforcing steel cord is formed by twisting together four to seven individual wires having a wire diameter of 0.20 to 0.45 mm, wherein the steel cord has a substantially spiral or a substantially planar wavy deformation, has an elongation of 1.2% to 2.0% under a tensile load of 50 N and becomes substantially linear with its wavy deformation disappearing under a tensile load of 50 to 250 N. The steel cord stretches to a moderate extent so as to track expansion of the tire in the radial direction during the vulcanization process and thereafter restrains expansion of the tire in the radial direction during continued high speed rotation of the tire.
Abstract:
A pneumatic tire includes metal cords each made of metal filaments twisted together, the metal cords having an initial elongation in a range of from 0.05 to 0.20% and a standard deviation of the initial elongation in a range of not more than 0.02. A method of manufacturing the metal cord comprises shaping metal filaments in a two-dimensional zigzag waveform, and twisting the shaped metal filaments together, wherein the number of the filaments is in a range of from 8 to 12, the metal filaments have the same diameter (d) of from 0.15 to 0.30 mm, the shaped metal filaments have the same zigzag waveforms, the zigzag waveform of each said shaped metal filament has constant wave lengths (P) and constant wave heights (h) wherein the ratio (P/d) is in the range of 100/3 to 700/3, and the ratio (h/d) is in the range of 5/3 to 80/3.
Abstract:
A heavy duty pneumatic tire has a belt disposed radially outside a carcass and radially inside a tread portion, the belt having at least one ply of at least one high-elongation steel cord, the high elongation steel cord is formed by twisting at least three waving steel filaments together to form a core and a sheath surrounding the core, the waving filaments change place repeatedly along the longitudinal direction of the cord such that one of the filaments forms the core in a portion, but in a different portion of the cord, the same filament forms part of the sheath, thereby defining a plurality of first parts with the core and a plurality of second parts without the core which are disposed alternately in the longitudinal direction of the cord, and the elongation at break of the high-elongation steel cord is in the range of from 4 to 10%, whereby the resistance to breakage of the steel belt cords is improved and it becomes possible to decrease the belt weight without deteriorating various performances.
Abstract:
A metallic cord is composed of metallic filaments gathered together, the metallic filaments include at least one patterned filament which is, before gathered together, two-dimensionally waved so as to have a wave form defined by plural kinds of cycles different from each other in respect of the wave length and/or wave height. A pneumatic tire includes the metallic cords as its carcass cords.
Abstract:
In order that spaces, including a space in the central portion, inside a steel cord used as a reinforcement by being embedded in a tire or the like are filled with an uncured rubber, the uncured rubber is coated on plural steel filaments 115 which are then stranded in case of a single layer steel cord, the uncured rubber is coated on all of plural core filaments 329 which are then stranded along with outer layer filaments 330 in the same direction at the same pitch in case of a 2-layer steel cord of 1 stranding process, and the uncured rubber is coated on all or 2 to 4 core filaments 218 or on at least one of 3 or 4 steel filaments 408, 408null to form a core strand and outer layer filaments 410, 410null are stranded therearound in case of 2-layer steel cord of 2 stranding process. Consequently, it is possible to exhibit satisfactory corrosion resistance and satisfactory fatigue resistance as a steel cord, shorten a curing time in tire component assembling or the like to attain energy saving and prolong the life of a steel cord itself and the life of a tire or the like using the same as a reinforcement. Further, production can be performed at low cost.
Abstract:
The invention can improve rubber permeability and a fatigue resistance in a metal cord in a layer structure. There is formed layer structure in which a sheath (3) constituted by 1 to 6 filaments (Fb) is formed around a core constituted by 1 filament (Fa). The filament (Fa) is constituted by a waved filament (5) waved in a two-dimensional wave shape in a state before being bundled, and is twisted with the sheath while applying the torsion so as to be formed in a three-dimensional wave shape within a cord.
Abstract:
A steel cord is formed by compactly twisting steel filaments together, the steel filaments including a plurality of zigzag filaments and optionally a nonzigzag filament, the zigzag filament being zigzaged two-dimensionally and made up of straight segments each extending between the zigzag peak points, the nonzigzag filament being straight. In case the cord is composed of only the zigzag filaments, the zigzag filaments include at least two kinds of zigzag filaments having different zigzag pitch lengths. In case the cord is composed of both the zigzag filaments and nonzigzag filaments, some of the zigzag and nonzigzag filaments are first loosely twisted together into a bunch, and then a plurality of bunches are twisted together into the cord. In any case, the zigzag pitch length and zigzag wave height of each zigzag filament are substantially constant along the length thereof. A Tire comprises a reinforcing layer such as a tread reinforcing belt layer, carcass, bead reinforcing layer and the like made of the above-mentioned steel cords.