Abstract:
A main bearing cap for an internal combustion engine consists of an aluminum alloy with a steel core (6). The cap has a supporting surface (2) for the bearing shell (3). The supporting surface is the outer surface of a 3 mm thick aluminum layer (10) outside the steel core.
Abstract:
A cylinder block for an engine is formed of a cylinder block body and a lower block which are cast from aluminum alloy and are fastened together to support therebetween a crankshaft of the engine. The upper half of a bearing portion for supporting the crankshaft is provided in the cylinder block body and the lower half of the bearing portion is formed by a bearing cap cast in the lower block. A method of manufacturing the cylinder block includes the steps of casting the cylinder block body and the lower block with the bearing cap cast in the lower block, fastening together the cylinder block body and the lower block by bolts, performing primary stage finishing of the bearing portion with the cylinder block body and the lower block kept fastened together, releasing the lower block from the cylinder block body after the primary stage finishing of the bearing portion and permitting the lower block to deform under stress produced by shrinkage of aluminum alloy, fastening again the cylinder block body and the lower block together by the bolts, and performing final stage finishing of the bearing portion with the cylinder block body and the lower block kept fastened together.
Abstract:
An internal combustion engine having a cylinder block made of a light-alloy with a cylinder wall around a cylinder bore including a cylindrical fiber-reinforced portion which is formed of a mixture of an alumina-based fiber and a carbon fiber with a light-alloy matrix. The alumina-based fiber has a fiber volume fraction set in a range of 8 to 20%, and the carbon fiber has a fiber volume fraction set in a range of 0.3 to 15%. The alumina-based fiber contains 25% or less, by weight, of silica, has an average aspect ratio of 20 to 150, and an alpha rate of 2 to 60%. The carbon fiber has an average aspect ratio set in a range of 10 to 100 and a Young's modulus set in a range of 20 to 30 t/mm.sup.2. The piston for the cylinder bore has an iron-plated layer covered by a tin-plated layer. The piston rings for the piston may be of austenitic stainless steel to provide thermal expansion characterics similar to the cylinder wall and may be provided with a nitride or chromium-plated layer.
Abstract:
A crankshaft supporting structure in a multicylinder internal combustion engine has a cylinder block made of a light alloy and including a cylinder housing and a crankcase having a plurality of spaced journal walls. A plurality of spaced bearing caps made of an iron alloy are coupled respectively to the journal walls. A crankshaft is rotatably supported in bearing holes defined by the journal walls and the bearing caps. A bridge made of a light alloy extends across the bearing caps and is coupled to the bearing caps. The bearing caps and the bridge are fastened together to the journal walls by connecting bolts disposed one on each side of the crankshaft. The bridge has a main portion defining a main gallery extending longitudinally therethrough and a plurality of legs coupled to the bearing caps, respectively. The bearing caps and the legs jointly define branch oil passages communicating with the main gallery and the bearing holes. In one embodiment, each of the oil passages has a longitudinal central axis displaced transversely from the central axis of the cylinder housing passing through the center of the crankshaft.
Abstract:
A crankshaft support structure for a multicylinder internal combustion engine employing a plurality of bearihng caps with pairs of vertical and horizontal surfaces fitting mating surfaces in the cylinder block for structurally mating the bearing caps to the cylinder block. A structural bridge extends across the bearing caps and is connected through the bearing caps to the block by one set of bolts and directly to the block by a second set of bolts. A second embodiment employs a third set of bolts connecting the bearing caps separately to the block. Arcuate baffle plates form the portion of the bridge between bearing caps to inhibit oil agitation and suppress noise.
Abstract:
A crankshaft support for a multicylinder internal combustion engine employing a plurality of bearing caps fitted in recesses in journal walls in the cylinder block and connected by pairs of bolts extending vertically through each bearing cap into the journal wall. An additional pair of bolts extend horizontally from each side of the cylinder block to connect the skirt portions to the bearing caps. A bridge extends the length the engine over the bearing caps and is connected thereto by another pair of vertical bolts.
Abstract:
An improved crankcase structure and manufacturing method for engine blocks and the like wherein the crankcase is initially cast or otherwise formed with bearing caps integral therewith. The caps are preferably secured by severable connecting portions unidirectionally longitudinally adjacent their associated bearing receiving portions in the transverse webs of the cylinder block. The complete crankcase is then machined and the bearing caps are separated for subsequent assembly to the crankcase in conventional fashion. The invention reduces the amount of tooling and machining time and equipment required for manufacturing crankcases for engine blocks and the like.
Abstract:
A crankcase having a unitary transverse bearing wall through which a crankshaft is mounted. The bearing wall includes blind holes extending passed the bearing hole on either side thereof for receipt of high strength bolts extending therein.
Abstract:
A method is disclosed of modifying a conventional internal combustion engine to accept ceramic material. A cast iron extension mamber is metallurgically joined to the cast iron engine block, the extension member having a wall defining a bore opening aligned with and larger than the bore opening of the engine block. The extension member has a height substantially equal to or greater than the axial stroke of the piston. The diameter of the upper portion of the wall, defining the bore opening in the engine block, is enlarged to define an annular shoulder; the shoulder has an outer surface substantially axially aligned with the wall defining the bore opening in the extension member. A cylindrical ceramic liner, such as zirconia or alumina, is attached within the wall of the bore opening of the extension member by use of a high strength metallic sleeve which is fitted along the outer surface of the shoulder. The ceramic liner has an internal surface aligned with the wall of the bore opening in the engine block. A metallic cap (comprised of stainless steel or cast iron) is attached to the top of the piston, the cap carrying a ceramic facing. The cap has an effective height commensurate with the effective height of the extension member. The cap defines a trapped air space between the ceramic facing and piston, and the cap has its side wall aligned with the side wall of the piston.
Abstract:
Constructions for fabricated sheet metal engine main bearing caps are disclosed having certain common features including provision of a bearing flange member formed from a single sheet and a supporting base member which is fabricated from at least one formed metal sheet, with in an alternative embodiment the addition of separate pieces, to define spaced columns connected by dual webs and an end plate comprising a strong relatively light structure.