Abstract:
A method for sealing a joint gap between mutually joined elements, at least one of which is a sheet, by applying a joint gap seal involves preheating an area of the joined elements to which the joint gap seal is to be applied. A polymer powder is introduced into a plasma jet to form a plasma and powder jet directed towards the preheated region of the elements. Polymer particles melted in the plasma and powder jet are deposited as joint gap seal.
Abstract:
The method for flame spraying thermoplastic powders provides to heat the article to be coated at a suitable working temperature and to feed the said thermoplastic powders, transported by an inert gas, a flow of compressed air and a flow of liquefied petroleum gas through respective separated discharge chambers (7, 9, 12), shaped inside a mixing device (1) of a spray gun. The thermoplastic powders are then projected, in a resulting flow (30), on the heated surface of the article to be coated, to determine the melting of the same powders at their contact with said heated surface. At least one couple of flows (31, 32) of compressed air is sprayed converging towards the resulting flow (30) flowing out of the mixing device (1), giving the resulting flow (30) a substantially flattened fan shape.
Abstract:
A prepared mold tool having a thermoplastic surface layer polymer coating on the mold surface of the mold tool or prepared prepreg having a thermoplastic surface layer polymer coating on the surface of the thermoplastic fiber reinforced prepreg are described that enhance first ply laydown of thermoplastic fiber reinforced composite prepregs onto mold tools for prepreg forming or in situ tape placement. Resulting thermoplastic fiber reinforced composite parts from a thermoplastic fiber reinforced thermoplastic composite material having structural reinforcement fibers with one or more high performance polymers, and a thermoplastic surface layer polymer coating which forms a polymer blend with the high performance polymers of the thermoplastic fiber reinforced composite material thereby imparting improved properties, and methods for making and using same, are provided herein.
Abstract:
A method for forming a hydrophobic coating on a substrate by a thermal spray deposition process is described. The method may comprise feeding a thermal spray apparatus with a coating precursor consisting of particles having an initial particle morphology, and heating the particles with the thermal spray apparatus to cause the particle to at least partially melt. The method may further comprise accelerating the particles towards the substrate, and forming the hydrophobic coating on the substrate by allowing the particles to impact the substrate in a partially melted state in which a fraction of the initial particle morphology of at least some of the particles is retained.
Abstract:
A vehicle interior panel includes a decorative skin and a polymer coating provided to increase material thickness at a desired portion of the decorative skin The polymer coating may be formed by a thermal spraying process in which a polymeric material is heated and deposited along an inner side of the decorative skin The decorative skin may be thermoformed from a uniformly thick sheet of thermoplastic material so that it includes a reduced thickness portion after forming. The polymeric material can be deposited along the reduced thickness portion to form the polymer coating, thereby restoring integrity or providing enhanced integrity to the decorative skin to aid subsequent material processes such as sewing or foam backfilling.
Abstract:
A thermal spray system and method includes a hot gas generator with nozzle accelerating heated gas towards a substrate in the form of a gas column projecting onto the substrate surface as a spot. One or more feedstock injectors proximate the nozzle exit, directed towards the gas column, are connected to a feedstock source. The hot gas stream transfers heat and momentum to the feedstock, causing the feedstock particles to impact onto a substrate to form a coating. The system further comprises one or more liquid injectors proximate the nozzle exit, directed towards the axis, and connected to a source of liquid. The system controls the flow and velocity with which the liquid is injected, permitting control of the depth of penetration of the liquid into the gas column. The method selectively prevents suboptimal feedstock particulates from adhering to the substrate and provides for the in-situ removal of suboptimal deposits.
Abstract:
A solvent composition comprising an organic solvent; dispersed nanoparticles; and a non-volatile electrolyte is provided. A method of forming a liquid composite composition is provided.
Abstract:
A metal component for one or more of a fitting, a piece of furniture, and a household appliance. The metal component, at least sectionally, has a coating which comprises at least one perfluoroalkoxy copolymer. A method for producing a metal component for one or more of a fitting, a piece of furniture, and a household appliance, wherein the method comprises the following steps: forming the metal component; pretreating the metal component; applying a coating, which coating comprises at least a perfluoroalkoxy copolymer; curing the applied coating; and cooling the coated metal component.
Abstract:
A plasma spray process used for coating surfaces of a variety of components made of a plastic substrate. Powder particles are injected into a plasma jet where they soften and then strike the surface at high velocity to produce a strongly adherent coating. The component or work piece the coating is being applied to remains cool because the plasma is localized at the plasma gun. The plasma spray process allows for the melting of glass particles, creating a transfer mechanism to the plastic substrate. Components having complex shapes can be coated, without the issues currently encountered in dip coating. The powder coating is applied via plasma spraying, as a protective layer, giving glass like surface properties to a component having complex molded or formed shapes.
Abstract:
The various embodiments of the invention provide for relative movement of the substrate and a process head to access the entire wafer in a minimal space to conduct combinatorial processing on various regions of the substrate. The heads enable site isolated processing within the chamber described and method of using the same are described.