Abstract:
The invention relates to the transportation and preparation for combustion of coal used as a solid fuel at heat power plants and can find applications in coal-based power generation. The object of the invention is a complex use of energy resources contained in coal, reduction of power consumption for the realization of the process, expansion of solid fuel pipeline transport application in coal-based power generation, increase in the coal pipeline operation safety, and the environment protection. Prior to the transportation via a pipeline, the initial stream of coal is screened into coarse material and fines, the latter being pressed into cylindrical monolithic blocks. Coal is transported via a pipeline filled with aqueous salt solution with a density exceeding that of the transported material, the coarse coal and pressed blocks being loaded into the pipeline alternately. At the power station, the coal delivered in the aqueous salt solution is separated from the liquid carrier, rinsed with water, dried and ground with simultaneous capturing of released methane. The effluents of rinsing are evaporated by heat released at the condensation of the working medium of the power plant thermodynamic cycle. The remaining stripped solution is mixed with liquid medium separated from the coal and returned to the starting point of the process.
Abstract:
A high efficiency exhauster (12) which is capable of attaining operating efficiencies of up to 70 % when employed in a solid fuel pulverizer firing system (10) that includes a pulverizer (16) which is operative to effect the pulverization therewithin of the solid fuel supplied thereto and a furnace (14) into which the pulverized solid fuel is injected for combustion therewithin. The high efficiency exhauster (12) includes a casing (46), an inlet ring (58) supported on the casing (46), a rotor (60) mounted on the casing (46) for rotation therewithin, a multiplicity of blades (72), each of a preestablished length and width, mounted in spaced relation one to another on the circumference of rotor (60) so as to extend at a preestablished angle, and an outlet (74) formed in the casing (46).
Abstract:
A system for monitoring the health of one or more bearings of a journal assembly is provided. The system includes a split spacer, one or more vibration sensors, a speed sensor, and a controller. The split spacer is configured to be disposed on a shaft of the journal assembly, the shaft is configured to support the bearings. The vibration sensors are configured to detect vibrations emitted by the bearings. The speed sensor is configured to measure the rotational speed of the bearings. The controller is configured to electronically communicate with the vibration sensors and the speed sensor and calculate a health status of the bearings. The split spacer includes two portions that define a cavity configured to abut the shaft so as to allow the vibration sensors to be disposed inside the split spacer and next to the one or more bearings.
Abstract:
A system for monitoring the health of one or more bearings of a journal assembly is provided. The system includes a split spacer, one or more vibration sensors, a speed sensor, and a controller. The split spacer is configured to be disposed on a shaft of the journal assembly, the shaft is configured to support the bearings. The vibration sensors are configured to detect vibrations emitted by the bearings. The speed sensor is configured to measure the rotational speed of the bearings. The controller is configured to electronically communicate with the vibration sensors and the speed sensor and calculate a health status of the bearings. The split spacer includes two portions that define a cavity configured to abut the shaft so as to allow the vibration sensors to be disposed inside the split spacer and next to the one or more bearings.
Abstract:
A solid particle distribution controller includes a plurality of division plates proximate a division between an upstream solid particle conveyance pipe and a plurality of downstream pipes. The solid particle distribution controller also includes a plurality of extension plates. Each of the extension plates is movably mounted proximate to a respective division plate for movement in an upstream and downstream direction with respect to the division plate. The plurality of extension plates are configured and adapted for motion in the upstream and downstream direction independent of one another to extend upstream of the division plates as needed to improve solid particle distribution among the downstream pipes.
Abstract:
A pelletizing process and pelletized product is provided using non-food or limited-feed agricultural residue, such as corn stover and soybean stubble, and for various uses, including energy production, such as ethanol or electricity generation, fuel and feed. The agricultural plant material is harvested and baled. The bales are transported to the processing site for storage or immediate processing. The bale strings are first removed, and then the broken bales are shredded. The shredded plant material is then ground to a small size. The ground material is then pelletized without the use of binding additives, to produce densified pellets of the agricultural plant material. The pellets are cooled and then stored or transported to an end user. Chemical agents may be added to depolymerize lignin in the residue material. Nutritional supplements may be added to the material before pelletizing.
Abstract:
Coal is properly dried and the efficiency of a boiler is increased while suppressing any reduction in efficiency of the boiler and the generation of hydrocarbon gas components. Employed are a coal dryer that dries coal, a boiler in which the coal that is dried in the coal dryer is mixed with air for combustion and burned, an air heater that heats the air for combustion that is supplied to the boiler using combustion exhaust gas discharged from the boiler, a precipitator that collects dust included in the combustion exhaust gas, a desulfurization plant that performs a desulfurization process on the combustion exhaust gas, and heat recovery equipment that heats a heating medium using the combustion exhaust gas. The coal dryer dries the coal using the heat energy of the heating medium that has been heated in the heat recovery equipment.
Abstract:
A process is provided for creating feed pellets from agricultural residue material having substantially no food value, such as corn stover. The agricultural residue material is harvested and baled for transport to a storage and processing site. The baled agricultural residue material is then shredded and ground, and one or more chemical agents are added to depolymerize the fiber (lignin-carbohydrate) matrix of the agricultural residue material. Agricultural processing byproducts such as distiller's solubles and dried distillers grains with solubles (DDGS) are added to the agricultural residue material, either before or after the chemical agents are added, to form a combined material. The combined material is then pelletized into feed pellets, which may be transported and stored for later consumption by animals. The process produces a nutritionally enhanced material which is more easily digested than existing feed rations.
Abstract:
A biomass pulverizing apparatus includes a pulverizing apparatus body including a feedstock supply pipe, the pulverizing apparatus body for supplying biomass feedstock from above in a vertical axial direction, a pulverizing table for placing the biomass feedstock, a drive section for rotationally driving the pulverizing table, a pulverizing roller for pulverizing the biomass feedstock by a pressing force, the pulverizing roller being operated in conjunction with the rotation of the pulverizing table, a blower unit for forming an upward flow upward from below on the outer peripheral side of the pulverizing table so as to jet conveying gas for conveying the pulverized biomass powder in an air stream, a classifier, the classifier for classifying the biomass powder accompanied with the conveying gas, and a blowing gas introduction section.
Abstract:
A classifier capable of stably providing particles by further reducing the mixing ratio of coarse particles including a rotating fin (21) classifying solid particles by a centrifugal force, a cylindrical downward flow forming member (13) installed on the outer peripheral side of the rotating fin (21), a recovery cone (11) disposed under the rotating fin (21) and the downward flow forming member (13), and a housing (41). A contraction flow area (16) is formed between the housing (41) and the recovery cone (11), and a two-phase flow (52) formed of the mixture of the solid particles and gases blown up through the contraction flow area (16) is collided with the downward flow forming member (13) on the upper side of the housing (41) to form it in a downward flow. Then, that flow is led to the rotating fin side, classified into the fine particles and the coarse particles, and the fine particles are carried together with an airstream, passed through the rotating fin (21), and removed. A circulating swirl flow development suppressing part (30) is installed at the upper part of the contraction flow area (16) and on the outer periphery of the downward flow forming member (13).