Abstract:
Improved systems for optical inspection are provided. The improved systems use modified camera boxes to provide increased, and more uniform, illumination of the objects being inspected through the use of illuminator windows. The lens arrangement of the improved camera boxes is contained within a self-contained, sealed housing that is separate from the camera to prevent particle contamination of the lens arrangement and provide improved flexibility during installation of the camera boxes on the inspection systems. The self-contained housing also provides for a reduction in the space required for the camera boxes. The light receiver of the housing is provided with the capability for preventing particle contamination of the receiver itself.
Abstract:
Substantially circular objects such as the ends of the filters of filter tipped cigarettes are inspected to make sure they have an acceptable appearance. The object surface to be inspected is preferably cantilevered out from the object supporting structure, and any surface of the supporting structure which faces in the same direction as the object surface is preferably made visually contrasting with the object surface. The object surface is preferably illuminated obliquely and at an angle to the axis along which an image of the object is formed. The image is subjected to "blob" analysis to determine whether it has an acceptable appearance. Objects which do not have an acceptable appearance are rejected. A sophisticated user interface provides substantial information to an operator of the system.
Abstract:
A modular system and method using the system for the high speed high resolution inspection of printed webs are provided. Each module inspects one lane of a printed web for print defects. Each gray scale or bipolar gray scale gradient pixel value of a digitally converted input image is compared to the minimum and maximum threshold values of the image template by a real-time digital signal processor. The image template is created in a secondary non-real-time processor by producing a statistical representation of a number of input images. The image template is desensitized to longitudinal and transverse jitter of the printed web so that jitter is not identified by the system as a print defect. The user is signaled if actual print defects exist and the lanes in which the defects exist are identified.
Abstract:
A part scanning and part calibration method for the inspection of printed circuit boards and integrated circuits includes a camera and two rotating mirrors to scan an image of a pattern mask retical upon which a precise pattern has been deposited. Small parts are placed upon the retical to be inspected. The third overhead mirror is provided to view the part under inspection from another perspective. The scene of the part is triangulated and the dimensions of the system can thus be calibrated. A precise retical mask is provided with dot patterns which provide an additional set of information needed for calibration. By scanning more than one dot pattern the missing state values can be resolved using an iterative trigonomic solution.
Abstract:
Inspection of completed cigarettes is accomplished by the cigarettes traveling on a rolling drum past a single stationary rolling block with preferably two cameras connected to a vision system. The first camera views the cigarette before the rolling block, the cigarette is then rolled approximately 180.degree. and then the second camera views the previously hidden portion of the cigarette. Cigarettes are accepted or rejected based on a comparison of the viewed cigarettes to a predetermined set of characteristics.
Abstract:
A method for measuring internal defects of a specimen, comprising the steps of allowing a finely focused laser beam to be incident into a specimen from its surface and observing the scattered light of the said laser beam from inside the said specimen from the surface of the specimen and in a different direction to the optical axis of incidence of the laser beam.
Abstract:
A process and device for detecting and evaluating surface cracks in workpieces wherein a picture is produced of the surface of the workpiece by means of a video camera and said picture is digitized and is processed by means of a computer to produce a binary picture of any cracks present and a sorting report is triggered when a preselected threshold level is exceeded. In order to obtain a sorting signal that is independent of the absolute brightness of the original picture a blurred background picture is derived from the original picture levels that have been converted to digitized grey shade levels and subtracted from the original picture, the difference picture formed in this way giving the crack representation. A dynamic threshold level for the sorting signal is determined by comparing the grey shade distribution of the original or the difference picture with at least one previously evaluated or difference picture and a binary picture is produced from the original or the difference picture and the grey shade threshold, and picture elements with their gray shades exceeding the set threshold are indicated as defects. The surface of the workpiece may be pre-treated by the magnetic powder or dye penetration process and/or contrast intensifying means.
Abstract:
Apparatus is disclosed for detecting irregularities or flaws in seams such as the seams of cans. The apparatus includes means for irradiating the surface of the seam to produce reflected radiation signals, a plurality of radiation sensors, each having a selected field of view of the surface, and each producing sensor output signals dependent on reflected radiation signals received within such field of view. A signal processing means receives sensor output signals for a succession of fields of view along the longitudinal length of the seam and derives therefrom signal data representing a dimensional feature of the seam. Signl comparison means compares such derived data with signal data representing an acceptable dimensional limit and produces a rejection signal in the event that the dimensional feature does not fall within the limit. Means for classifying the nature of an irregularity is also disclosed, as is transport means for the movement of seams though the field of view of the sensors.
Abstract:
The invention has for its purpose to provide a method and an apparatus for inspecting the bent edge of a disc-shaped object, e.g. the annular edge of a metal lid bounding a gutter for sealing compound. In order to realize such an inspection with great reliability according to the invention the resolution is made as great as possible by means of the following steps:(1) directing a light beam onto the edge zone of the object under an angle of incidents, such that the bent edge gives a shadow in said edge zone;(2) previously determining the shape of the reflection picture also determined by said shadow of said illuminated edge zone in case of an object satisfying a predetermined standard;(3) determining the reflection picture of the edge zone of an object to be inspected; and(4) comparing the results of steps (3) and (4) and generating a rejection signal in case of a detected deviation lying outside a previously chosen tolerance range.
Abstract:
A defect-recognition processing apparatus converts into a defect image pattern, via a television camera, crystal defects present on the surface of an object under inspection, to process an image signal, by means of an image processing device, which corresponds to the defect image pattern, to measure rectangular images in terms of their length and their ratio between L.sub.Y and L.sub.X (L.sub.Y : a length in a longitudinal direction and L.sub.X : a length in the lateral direction of the wafer) and to detect defects developed on the surface of the aforementioned object.