Abstract:
A method of controlling surface roughness of a flexographic printing element during thermal processing. The printing blank comprises at least one photocurable layer on a support layer, the at least one photocurable layer comprising: (1) a binder comprising styrene-butadiene-styrene; (2) at least one fast curing monomer; (3) at least one slow curing monomer; and (4) a photoinitiator. The printing blank is selectively imagewise exposing the printing plate blank to actinic radiation from the top of the printing element blank to selectively crosslink and cure portions of the at least one photocurable layer and then thermally processed to remove uncured portions of the at least one photocurable layer, thereby revealing the relief image in the at least one photocurable layer. Surface roughness of the relief image printing element after thermal processing is controlled to less than about 1,000 nm.
Abstract:
A system and method for producing a flexographic relief image printing plate from a liquid photopolymer printing blank The system comprises producing the relief image printing plate, selected from the group consisting of a glass setting apparatus for setting a desired gauge of the relief image printing plate, an apparatus for controlling UV exposure of the printing plate during an exposure step, and/or an apparatus for automatically performing a masking exposure of the printing plate. A microcontroller is operatively connected to the apparatuses and includes software for controlling the apparatuses and for storing data relating to the apparatuses. A user interface is operatively connected to the microcontroller and to the apparatuses and comprises means for entering data into the storage and means for selecting information relating to the apparatuses of the platemaking system.
Abstract:
The present invention is directed to a method of selectively pre-exposing a photosensitive printing element prior to imagewise exposure in order to remove oxygen from the photosensitive layer prior to imagewise exposure The invention is usable in a computer-to-plate process to produce flexographic relief image printing elements
Abstract:
A relief image printing element with an integral imageable printing surface and a method of preparing the relief image printing element are described. The relief image printing element comprises a dimensionally stable base layer; a floor layer comprised of a cured polymer selected from the group consisting of photopolymers, and polymers with a resilience of at least 40% when cured; and at least one layer of an imageable material. Most preferably, the floor layer created by curing the layer through the top of the printing element by face exposure. The printing element may also contain a compressible layer between the base layer and the floor layer.
Abstract:
L'invention concerne un blanchet d'impression offset. Le blanchet est du type comprenant une couche extérieure d'impression, une couche interne par laquelle le blanchet est en contact avec un cylindre de support et au moins une couche intermédiaire compressible. Le blanchet est caractérisé en ce qu'il comporte une couche d'impression (10) dont la surface d'impression présente une très faible rugosité moyenne de surface (Ra) avantageusement inférieur à 0,4 micromètres. L'invention est utilisable dans le domaine de 1 ' impression offset .
Abstract:
An edge-covering composition for covering the cut surfaces of a photosensitive printing element to prevent premature curing of the cut surfaces during a process of manufacturing the printing element. The edge-covering composition is an emulsion comprising one or more emulsifiers, one or more-ultraviolet radiation-absorbing materials, optionally, a coloring agent, and optionally, one or more additional additives. The emulsion compositions are easy to apply, non-toxic, inexpensive, and are largely compatible with the solvents used to wash uncured photopolymer from the printing elements during processing.
Abstract:
The present invention relates to an improved compressible flexographic printing plate that uses a compressible layer comprising a polyurethane (meth)acrylate resin and microspheres. The process of the invention produces a chemically fused printing plate that eliminates the need for an adhesive to secure the compressible layer to the back of the printing plate.
Abstract:
The present invention relates to an improved slip film composition for use in manufacturing flexographic printing plates. The improved slip film composition of the invention comprises one or more solvents, one or more polymeric binders, a layered silicate, and optionally, a surfactant. The use of the layered silicate as a filler in the slip film composition produces an slip film composition with improved release properties and improved imaging. The slip film of the invention can be used with flexographic printing plates that are solvent developed or thermally developed.
Abstract:
The present invention is directed to a method and a system for forming a relief image on a photosensitive printing element. The system comprises an enclosure housing a conveyor and a heatable roller. The photosensitive printing element is positioned on a continuous loop of the conveyor and the heatable roller is urged towards the photosensitive printing element on the conveyor. An absorbent material is conducted over the heatable roller and is used to absorb at least a portion of the liquefied or softened material from the photosensitive printing element when the heatable roller is heated. The system also comprises ventilation means operatively connected to the enclosure for treating and recycling air containing contaminants that are released into the enclosure as the portion of the photosensitive material is heated and then softens. The ventilation means typically include a particulate filter and a bed of adsorbent material. The treated air may then be returned to the enclosure.
Abstract:
The photosensitive printing element of the invention comprises a hollow cylindrical support layer (2), at least one layer of photopolymerizable material (3), and a masking layer (4). Portions of the masking layer are removed by laser radiation. The layer of photopolymerizable material (3) is then exposed to actinic radiation through the hollow cylindrical support layer (2) to create a floor layer of polymerized material. Next, the sleeve is exposed to actinic radiation to polymerize portions of the layer of photopolymerizable material (3) revealed during removal of the masking layer (4). The photosensitive printing element is then developed to remove the masking layer (4) and unpolymerized portions of the layer of photopolymerizable material (3) to create the relief image. The source(s) of actinic radiation may also be collimated so that the actinic radiation strikes the surface of photosensitive printing sleeve at an angle that is substantially perpendicular to the surface of the photosensitive printing element at the point of impact.