Abstract:
PURPOSE: A method for fabricating a soundproofing material is provided to recycle polyurethane foam and to prevent and to prevent static electricity generation. CONSTITUTION: A method for fabricating a soundproofing material comprises: a step of finely pulverizing a waste sheet; a step of mixing a polyester-based fiber, polyester-based fiber of low melting point, polypropylene fiber, thermoplastic fiber, and hemp in a polyurethane foam-crushed material; a step of carding the mixture; a step of needle-punching; a step of thermoforming and cooling; and a step of forming the mixture in a felt and cutting. The polyurethane foam is waste sheet foam or thermosetting polyurethane foam. [Reference numerals] (AA) Item; (BB) Operation; (CC) Picture; (DD) Condition; (EE) Pulverization; (F1) Pulverizing PU Foam + fibers; (F2) Mixing and Pulverizing PU Foam and fibers 2 times; (GG) Mixing; (H1,H4) Mixing PU, LM Fiber, PET Fiber Cloth; (H2) Using a hopper: uniformizing particles before carding; (H3) Primarily secondarily mixing; (II) Carding; (J1) Constantly material pulverizing and mixing -> forming web; (J2) Repeatedly carding -> increasing rolling and mixing rate; (J3) Carding 2 times: keeping predetermined supplying amount; (J4) Feed at 160-170rpm; (J5) Doper at 30-32M/min; (KK) Needle punching; (L1) Needle punching for firmly fixing PU with textile and fiber and constantly mixing materials; (L2) Bonding non-woven fabric; (L3) Rpm: 500-800; (L4) Depth; (MM) Thermoforming and cooling; (N1) Increasing bonding force by melting each material and LMFiber; (N2) Lowering the temperature of a board due to thermoforming; (N3) Using an oven, top: 190°C, bottom: 200°C; (N4) Using an air cooler, cooling temperature: 20-24°C; (OO) Heating roller and cutting; (P1) Adjusting thickness by a roller; (P2) Cutting a board into predetermined sizes; (P3) Using a heating roller (temperature: 201°C)
Abstract:
본 발명은 폐 시트를 미세 분쇄하고, 이를 통해 얻은 분쇄물에 PET와 같은 폴리에스터 섬유, LM PET와 같은 저융점 폴리에스터 섬유, 폴리프로필렌 섬유 및 마를 혼합하고 카딩하는 과정으로부터 흡차음재를 제조하는 방법 및 그에 의해 제조된 흡차음재 조성물에 관한 것이다. 본원 발명의 방법을 이용하면 폐 시트의 폴리우레탄 폼을 재활용할 수 있으며, 흡차음 부품에 적용하기 위한 외관 품질 또는 우수한 흡차음 성능의 흡차음 조성물을 얻을 수 있는 장점을 가진다. 본원 발명의 과정을 통해, 정전기 발생을 방지할 수 있고, 표면이 고른 흡차음재를 얻을 수 있는 장점이 있다.