Abstract:
A rotary drum dryer (12) has devices for cooling shielding flights (44) located in the combustion zone of the drum. The devices comprise cooling flights (46) which rotate with the drum to scoop up relatively small amounts of virgin aggregate from aggregate accumulated in the lower portion of the drum and to shower this aggregate over the outer radial surface of the shielding flights (44) upon further rotation of the drum, thereby cooling the shielding flights without substantially decreasing the mean temperature of the aggregate. Cooling efficiency is enhanced by the continuous cascading of fresh aggregate over the shielding flights from the cooling flights (46) through a substantial portion of the drum's rotation. The cooling flights and shielding flights preferably cooperate to limit or even prevent the showering of materials into the burner flame (24) and thus inhibit burner flame quenching and accompanying emissions. Particularly preferred cooling flights take the form of auxiliary flights which can be easily adapted to existing shielding flight designs.
Abstract:
A drum mixer (10) is disclosed which is useful in the continuous production of asphalt paving composition, and which has provision for the accurate control of the final temperature of the composition being produced. The drum mixer (10) comprises a fixedly mounted cylindrical sleeve (32) disposed in a generally horizontal orientation, and rotating blades (42) for conveying the heated aggregate longitudinally through the interior of the sleeve (32). An opening (54) is provided in the side wall portion of the sleeve (32), and a box-like enclosure (55) covers the opening (54) and mounts a plurality of sensor mounting tubes (64), so as to permit one or more sensors (66) to be positioned at a location within the enclosure (55). The enclosure is located where the blades (42) or mixing action in the sleeve (32) will supply a regular flow of the aggregate into the enclosure (55), and so that the aggregate then slides over the sensors (66). The sensors (66) are thus subjected to a representative portion of the aggregate, and they are protected from both the radiant heat of the burner (27) and the physical abuse of the mixing action.
Abstract:
An apparatus (10) is disclosed for the cold, in-place recycling of asphalt paving of an asphalt roadway. The apparatus (10) is self-propelled, and it includes a cylindrical milling drum (32) mounted at a medial location along its longitudinal length and which serves to remove a thickness of the asphalt paving and break the same into particles as the apparatus (10) moves forwardly along the roadway. The particles are lifted (42) to a separating screen (45) which is positioned forwardly of the drum (32), and the particles are thereby separated into a first portion of relatively small particles suitable for recycling and a second portion of oversized particles. The first portion is delivered to the rear end (14) of the apparatus (10) where it is mixed with a suitable liquid additive, and then discharged onto the roadway. A following paver then forms the discharged material into new paving. The second portion of oversized particles is discharged onto the roadway at a location in front of the milling drum (32). Thus the milling drum (32) again contacts the second portion upon forward movement of the apparatus (10), and the drum (32) acts to further crush the particles and cause them to be recycled through the apparatus (10).
Abstract:
A method and apparatus for treating contaminated particulate material, such as soil which has been contaminated with petroleum products, to remove the contaminants therefrom is disclosed. The apparatus (10) includes a generally cylindrical, hollow, inclined drum (16) which is adapted to be rotated about its axis (20). The drum (16) has an inlet (34) for contaminated particulate material at its upper end (22), an outlet (36) at its upper end (22) for vaporized contaminants from the particulate material which are entrained in air, an inlet (38) for air is located between the upper end (22) and the lower end (24), and an outlet (42) for clean particulate material at its lower end (24). The apparatus (10) also includes a generally cylindrical fire tube (44) within the drum (16), said fire tube (44) having an axis that is generally parallel to the axis (20) of the drum (16). The apparatus (10) also includes a second stage treatment unit (14) that is in fluid communication with the outlet (36) at the upper end (22) of the drum (16), which second stage treatment unit (14) is adapted to remove vaporized contaminants from the stream of entraining air. In the operation of the method, fuel is supplied to a burner (64) and ambient air is admitted to a combustion chamber (62) in such quantities that the fuel may be burned therein with an excess of air so as to cool the products of combustion produced thereby to a first temperature that is sufficient to volatilize the contaminants in the particulate material without incineration thereof, while the drum (16) is rotated about its axis (20) as contaminated particulate material is admitted to the drum (16) at the upper end (22) thereof. The products of combustion are conducted from the combustion chamber (62) through the fire tube (44), so that heat is transferred from the tube (44) to the particulate material in the drum (16) by radiation. Heated air is introduced to the air inlet (38) of the drum (16) and contributes to heating of the particulate material in the drum (16) by conduction and convection. Clean particulate material is discharged from the drum (16) at the lower end (24) thereof, and vaporized contaminants entrained in air are removed from the drum (16) at the outlet (36) at the upper end (22) thereof. These vaporized contaminants are conveyed to the second state treatment unit (14) where such contaminants are removed from the entraining air.
Abstract:
A dryer drum coater (110) reduces blue smoke emissions by evacuating the blue smoke from the dryer drum coater independently of the exhaust of combustion products. The blue smoke, produced when heated and dried aggregate is mixed with other asphaltic products such as RAP or liquid asphalt, is preferably evacuated from a vapor outlet (216) formed remote from the exhaust products outlet of the coater and adjacent the heated and dried aggregate inlet of the mixing chamber. Evacuating the blue smoke at this location obviates the need to separate the blue smoke from the combustion products and also prevents the introduction of excess oxygen into the combustion zone of the dryer drum coater. In a particularly preferred arrangement, the evacuated blue smoke is fed directly to the combustion air inlet of the coater's burner (122) blower and is thereby incinerated.
Abstract:
A dryer drum coater (110, 310) has an internal recirculation cylinder (200, 400) for promoting the recirculation of combustion products so as to entrain and incinerate blue smoke formed when heated and dried virgin aggregate is mixed with other asphaltic products such as RAP and/or liquid asphalt in the dryer drum coater. The recirculation cylinder (200, 400) acts to extend and strengthen natural eddy currents formed during operation of the coater such that combustion product recirculation which would normally extend only in the end area of the flame extends far enough toward the base of the flame to entrain the blue smoke and to draw the blue smoke into the base area of the flame. The cylinder may comprise a refractory lined stainless steel shell (204) or may be formed from tee flights (402) of the type used in the combustion zones of dryer drum coaters.
Abstract:
An asphalt drum mixer (10) includes a rotating drum (12) within a fixed sleeve (32) which defines an annular chamber (34), and mixing tips (50, 58) mounted on the drum and in the annular chamber. The mixing tips (50, 58) pass through the hot mix asphalt laying in the bottom of the annular chamber (34) and mix and shear the hot mix asphalt and increase its residence time in the drum mixer (10). In one embodiment, the mixing tips may comprise curved scoop-like elements (50) which lift the hot mix asphalt higher than conventional paddles and greatly increase residence time of the mix in the drum (12) over conventional paddles. The quality of the mix is thus greatly improved. In another embodiment the mixing tips may comprise curved scoop-like elements (58) having slots (64) which greatly increase sheering of the hot mix asphalt, thereby further improving the quality of the mix.
Abstract:
A self-propelled apparatus for digging a shallow trench along one side of a roadway is disclosed, and which is useful as part of a roadway widening operation. The apparatus comprises a cutter drum (30) mounted to one side of the chassis of the apparatus, and a conveyor belt (70) is mounted to the same side of the chassis with an inlet end (71) positioned immediately adjacent the cutter drum (30) and an elevated outlet end (72) positioned beyond the forward end of the chassis. An enclosure (32) surrounds the cutter drum (30) so that the drum may be rotated in a downwardly cutting direction, and the loosened soil or other material may be lifted and guided around the drum and deposited onto the conveyor. The cutter drum (30) includes one or more extensions which may be coaxially mounted thereto, so as to permit the width of the cutter drum (30) and thus the width of the resulting trench to be selectively varied.
Abstract:
An asphalt finishing screed (22) is disclosed which is adapted to achieve essentially complete compaction of the asphalt mix over a range of finished mat thicknesses. The screed (22) comprises a vertically adjustable strike off bar (32), a rotary compactor (35) positioned immediately behind the bar, and a screed plate (50) positioned immediately behind the rotary compactor (35). In one preferred embodiment, the rotary compactor (35) comprises a rotor which includes a plurality of freely rotating rollers (44) about the peripheral surface thereof. In operation, the adjustable strike off bar (32) is set at an elevation so as to meter the material to the rotary compactor (35) and to achieve the desired compaction for the particular thickness of the finished mat being laid. The rotary compactor (35) then impacts the mat in an essentially vertical direction and so as to achieve complete compaction of the mix.
Abstract:
A rotary heating device (20) having reduced NOx emissions including a recirculation system for recirculating gases downstream of a baghouse (12) to the heat source, such as a flame burner (28), and to a quenching ring (40) located at the end of a refractory combustion chamber (32) surrounding the burner flame (30). The addition of the recirculating gas to the burner (28) provides a cooler, turbulent flame (30). The addition of the recirculating gas via the quenching ring (40) to the end of the flame (30) reduces the length and temperature of the flame (30). The cooler, shorter, turbulent flame (30) provides sufficient heat for drying aggregate or for producing asphalt-aggregate mix while decreasing the production of NOx.