Abstract:
A drum mixer (10) includes an elongate hollow rotatable drum (12) having an outer surface, a sleeve (32) having an inner surface, the sleeve being mounted coaxially with the elongate hollow rotatable drum and so as to define an annular chamber (34), and structure for mixing hot mix asphalt in the annular chamber including rake flights (50) mounted on the outer surface of the elongate hollow rotatable drum (12) and in the annular chamber (34) including scouring structure for lifting hot mix asphalt up from a lower portion of the annular chamber along the inner surface of the sleeve (32) through the annular chamber and onto an upper portion of the outer surface of the elongate hollow rotatable drum, the scouring structure including a plurality of shaped scouring fingers (56) extending radially toward the outer surface of the elongate hollow rotatable drum so as to break up hot mix asphalt.
Abstract:
A plant which is adapted to process mixtures of recycled paving and aggregate, and which comprises a rotary drum dryer (12) for heating and drying stone aggregate, and an elevator (16) for conveying the heated and dried aggregate to an elevated discharge location. A batch tower (20) is positioned adjacent the elevator (16), and the batch tower (20) comprises an aggregate sizing screen (30) which receives and segregates the aggregate by size, and several underlying aggregate storage bins (32-35), with each aggregate bin receiving aggregate of predetermined average size from the sizing screen. Also, a recycle bin (42) is positioned between and in alignment with the aggregate bins (32-35). A weigh hopper (38) is provided for receiving the aggregate and/or recycle material from the bins, and a pugmill (40) is positioned below the weigh hopper (38) for mixing the material with hot liquid asphalt and then delivering the resulting mix into an underlying truck. A gate (25) is provided for delivering the material from the elevator (16) into either the sizing screen (30) or the recycle bin (42). In addition, a weigh belt conveyor (14) is provided for delivering the aggregate to the drum dryer at a predetermined feed rate by weight, and a weigh belt conveyor (24) is provided for delivering the recycle material into the elevator (16) at a predetermined feed rate by weight.
Abstract:
A roadworking machine (20) can be converted from front load road planing capability to cold in-place recycling capability by replacing the secondary conveyor (44) on the front end of the machine with a mixer (46) such as a standard pugmill. The machine can be converted in the field simply by detaching the conveyor (44) from a mounting assembly on the chassis (26) and by attaching the pugmill to the same mounting assembly (90, 92). The conveyor (44) and pugmill (46) are preferably attachable to the mounting assembly (90, 92) so as to be pivotable with respect to the chassis (26) about both vertical and horizontal axes. The machine as thus constructed permits considerable versatility in both the discharge of milled materials from the secondary conveyor (44) during front load planing and the discharge of recycled materials from the mixer (46) during cold in-place recycling.
Abstract:
A portable and self-erecting plant (10) for the batch production of asphalt, and wherein the several components of the plant are split into two subassemblies (26, 28) which are initially mounted to the front and rear portions of a roadway transportable main frame (15). The front subassembly (26) may be lifted to a first temporary position and then moved rearwardly to overlie the rear subassembly (28). The two subassemblies (26, 28) may then be interconnected to form an operational plant, which may be then lifted to its operating position as a unit. A separate elevator (14) is provided which is also roadway transportable, and the elevator (14) may be pivotally connected to the main frame (15) so that it may be raised to an operative vertical position adjacent the plant.
Abstract:
A rotary drum dryer (10) is disclosed which is useful in the production of asphalt paving composition. The drum (12) incorporates a burner (26) which defines a combustion zone, and a novel dam (30) and flight (34) construction is mounted to the interior of the drum (12) so that the flights (34) surround the combustion zone. The dam (30) is adapted to retain and raise the level of the aggregate flowing through the rotating drum (12) so that the flights (34) pass through the aggregate in the bottom of the drum, and the flights collect a portion of the aggregate on their top surfaces and carry the collected aggregate to an elevated discharge point (P), where the aggregate drops back to the bottom of the drum. The flights (34) serve to shield the metal wall (14) of the drum (12) from the radiant heat energy of the burner flame (F) which would otherwise result in its rapid deterioration, and they also serve to permit the aggregate to be effectively exposed to the radiant heat. The fact that more radiant heat energy is transferred to the aggregate, serves to further lower the temperature of the metal wall (14) of the drum (12). Still further, the fact that the flights (34) pass through the aggregate and are covered by the aggregate through a substantial portion of their circular path of travel, results in the flights (34) being exposed to less radiant heat energy and thus subject to less deterioration.
Abstract:
A premix burner assembly (14) for heating the combustion chamber (12) of a dryer (10) for an HMA plant, soil remediation plant, or the like is designed to meet the very low emission limitations that are imposed in certain areas such as the southern portion of California. The burner assembly (14) includes a burner (16), a primary nozzle (38), an air source (18) connected to the burner (16), a fuel source (20), and a fuel injection system (46) connected to the fuel source (20) and to the burner (16). Premixing is achieved through the supply of a gaseous fuel from the fuel injection system (46) into the burner upstream of the primary nozzle (38) so as to lead to nearly complete premixing of the air and fuel prior to discharge into the combustion chamber (12), thereby permitting combustion of the fuel with only very small amounts of excess air. Burner efficiency is increased and emissions are further reduced by employing air distribution and control devices (48, 50) upstream of the fuel injection system and by carefully controlling the supply of both air and fuel to the burner. Preferably, burner firing is controlled by three separate controllers including a master firing rate controller (106), a gas supply controller (110), and an air supply controller (108) which communicate with one another in different manners depending on whether or not the firing rate is increasing at a particular time.
Abstract:
An apparatus and method for desegregating and conveying aggregate. A drag slat conveyor (30) has a notch (66) in the floor (42) of its discharge end (67) which causes larger aggregate at the lateral edges (72a, 72b) of the conveyor to drop out of the conveyor (30) after smaller aggregate located between the lateral edges (72a, 72b). The larger and smaller aggregates are thereby reoriented from a side-by-side lateral orientation to a longitudinal orientation. The longitudinally-oriented segregated aggregate may then be thoroughly desegregated in a second conveyor (76).
Abstract:
An apparatus and method for heating and drying stone aggregate used in the production of asphalt, which also remediates and disposes of contaminated soil. Aggregate is introduced into a drum chamber (36) of a fixed sleeve rotary drum mixer (34) for heating. The aggregate is discharged into an annular chamber (70) and mixed with contaminated soil that has been processed to be suitable for use in asphalt. As the soil is heated, the contaminants are vaporized and drawn into the drum chamber (36) where they are oxidized by high temperature. Secondary aggregate in the form of recycled asphalt pavement (RAP) and/or virgin aggregate are also added to the annular chamber (70) and mixed with the aggregate and soil to form asphalt and to cool the aggregate/soil mixture.
Abstract:
A paving machine (110, 210) discharges HMA or other paving materials directly on top of a distributing auger (130, 230) located between a paving material storage hopper (116, 216) and the screed (138, 238). The distributing auger (130, 230) is then capable of remixing any partially segregated paving materials and of uniformly distributing the paving materials directly adjacent a previously-paved segment. Materials may be discharged on top of the distributing auger (130) from a discharge opening (150) of a gravity feed hopper (116) located adjacent the distributing auger (130) or from an inclined conveyor (300, 302) delivering materials from a more standard hopper (216) mounted near the front end of the paving machine (210).
Abstract:
A hot mix asphalt plant has a catalytic reactor (16) which can effectively and reliably reduce VOC and NOx emissions produced during plant operation. The reactor effectiveness is enhanced by exhausting the gas stream from a primary dryer (12) of the plant at a sufficiently high temperature for effective catalytic reaction. Since withdrawal of gases from the dryer at these elevated temperatures necessarily reduces the effectiveness of the dryer, overall plant efficiency is maintained by using the treated gas stream from the catalytic reactor to heat further the aggregate in a secondary dryer (14), which is preferably a finishing dryer such as fixed sleeve dryer drum coater. Poisoning of the catalyst is avoided by removing at least a large portion of the dust in the gas stream via a high efficiency cyclone (18) prior to introducing the gas stream into the catalytic reactor. Gas exiting the secondary dryer may be further treated in baghouse assembly (22). Ammonia (20) or urea may if desired also be injected into the gas stream prior to its introduction into the catalytic reactor.