Abstract:
Methods for providing a near-surface cooling microchannel in a component include forming a near-surface cooling microchannel in a first surface of a pre-sintered preform, disposing the first surface of the pre-sintered preform onto an outer surface of the base article such that an opening of the outer surface of the base article is aligned with the near-surface cooling microchannel in the first surface of the pre-sintered preform, and, heating the pre-sintered preform to bond it to the base article, wherein the opening of the outer surface of the base article remains aligned with the near-surface cooling microchannel in the first surface of the pre-sintered preform.
Abstract:
A method of making a pre-sintered preform, including forming a pre-sintered preform by a binder jet additive manufacturing technique. The binder jet additive manufacturing technique includes depositing a first powder layer including a first powder and a second powder followed by depositing a first binder at a pre-determined location of the first powder layer. The binder jet additive manufacturing technique also includes depositing a second powder layer over at least a portion of the first powder layer followed by depositing a second binder at a pre-determined location of the second powder layer. At least a portion of the first binder and at least a portion of the second binder is cured forming a green part. The green part is then densified to form a pre-sintered preform near net shape component.
Abstract:
An article includes a substrate and a structure of additive manufacturing material of predetermined thickness attached to the substrate, the structure of additive manufacturing material formed by providing a metal alloy powder, forming an initial layer having a preselected thickness and a preselected shape including at least one aperture, with the metal alloy powder, sequentially forming an additional layer with the metal alloy powder over the initial layer, each of additional layers having an additional preselected thickness and an additional preselected shape including an aperture corresponding to the aperture in the initial layer, and joining each of the additional layers to the initial layer or any previously joined additional layers, forming a structure having a predetermined thickness and shape, and an aperture having a predetermined profile. The article includes a passageway through the structure including the aperture and a corresponding metering hole.
Abstract:
Provided are an article and a method of forming an article. The method includes providing a metallic powder, heating the metallic powder to a temperature sufficient to joint at least a portion of the metallic powder to form an initial layer, sequentially forming additional layers in a build direction by providing a distributed layer of the metallic powder over the initial layer and heating the distributed layer of the metallic powder, repeating the steps of sequentially forming the additional layers in the build direction to form a portion of the article having a hollow space formed in the build direction, and forming an overhang feature extending into the hollow space. The article includes an article formed by the method described herein.
Abstract:
A cooling structure for a turbomachine. In one embodiment, the cooling structure is for a seal slot of the turbomachine. The cooling structure includes a body coupled to a surface of the seal slot. The body includes a passageway on a first surface of the body for providing a cooling fluid to the seal slot. In an other embodiment, a apparatus includes a first component and a second component adjacent the first component. The apparatus also includes a seal slot extending between the first component and the second component, and a cooling structure positioned within the seal slot. The cooling structure includes a body coupled to a surface of the seal slot. The body has a passageway on a first surface of the body for providing a cooling fluid to the seal slot.
Abstract:
A system having an impingement sleeve configured to receive a cooling flow is provided. The impingement sleeve includes a column of ports extending from an outer surface of the impingement sleeve, wherein each port of the column of ports is configured to direct an impingement stream toward a heated structure, and each impingement stream includes a portion of the cooling flow. Further, one or more pins are disposed outside the outer surface relative to the cooling flow, wherein each pin of the one or more pins is coupled between pairs of ports of the column of ports.
Abstract:
A nickel alloy for direct metal laser melting is disclosed. The alloy comprising includes a powder that contains about 1.6 to about 2.8 weight percent aluminum, about 2.2 to about 2.4 weight percent titanium, about 1.25 to about 2.05 weight percent niobium, about 22.2 to about 22.8 weight percent chromium, about 8.5 to about 19.5 weight percent cobalt, about 1.8 to about 2.2 weight percent tungsten, about 0.001 to about 0.05 weight percent carbon, about 0.002 to about 0.015 weight percent boron, and about 40 to about 70 weight percent nickel. Related processes and articles are also disclosed.
Abstract:
A hybrid additive manufacturing method comprises building an additive structure on a pre-sintered preform base, wherein building the additive structure comprises iteratively fusing together a plurality of layers of additive material with at least a first layer of additive material joined to the pre-sintered preform base, and wherein the pre-sintered preform base comprises an initial shape. The hybrid additive manufacturing method further comprises modifying the initial shape of the pre-sintered preform base comprising the additive structure into a modified shape comprising the additive structure, and, joining the pre-sintered preform base in its modified shape to a component.
Abstract:
Additive manufacturing methods include iteratively fusing together a plurality of layers of additive material to build a brazeable additive structure. The additive material comprises a mixture comprising a base alloy and a second alloy and the second alloy comprises a sufficient amount of melting point depressant to have a lower melting temperature than the base alloy.
Abstract:
Sealing device for providing seals between adjacent components, and turbomachines utilizing such sealing devices, are provided. A sealing device includes a seal plate insertable between the adjacent components, the seal plate comprising a first face and an opposing second face. The sealing device further includes a plurality of pins extending from one of the first face or the second face, the plurality of pins configured to space the one of the first face or the second face from contact surfaces of the adjacent components.