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公开(公告)号:US11781223B2
公开(公告)日:2023-10-10
申请号:US17678190
申请日:2022-02-23
Applicant: The Boeing Company
Inventor: Waynie M. Schuette , Marc J. Froning , Stephen P. Gaydos
CPC classification number: C23C24/087 , C22C27/06
Abstract: A method for repairing a damaged portion of a steel member that includes at least one of a coating and a plating. The method includes applying to the damaged portion of the steel member a coating composition to produce a repair coating. The coating composition includes nickel, chromium, and carbon.
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公开(公告)号:US20230047638A1
公开(公告)日:2023-02-16
申请号:US17968602
申请日:2022-10-18
Applicant: THE BOEING COMPANY
Inventor: Eric A. Bruton , Stephen P. Gaydos
Abstract: The present disclosure relates to a cold spray metal process for imparting electromagnetic interference (EMI) resistance or lightning protection to the surface of a polymer, and a polymer with surface EMI resistance, or lightning protection, articles coated therefrom, and methods of reducing or eliminating electrochemical interactions between the metallic coating and components of the polymer.
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公开(公告)号:US10738199B2
公开(公告)日:2020-08-11
申请号:US16355625
申请日:2019-03-15
Applicant: The Boeing Company
Inventor: Vijaykumar S. Ijeri , Om Prakash , Stephen P. Gaydos , Raghavan Subasri , Kalidindi Ramachandra Soma Raju , Dendi Sreenivas Reddy
IPC: C08G63/02 , C09D5/10 , C23C18/12 , C23C22/66 , C23C22/68 , C23C22/83 , B05D3/06 , C23F11/06 , C23F11/173
Abstract: A corrosion-resistant coating on an aluminum-containing substrate such as an aluminum substrate, an aluminum alloy substrate (e.g., AA 2024, AA 6061, or AA7075), or other aluminum-containing substrate includes a corrosion inhibitor-incorporated Zn—Al layered double hydroxide (LDH) layer and a sol-gel layer. A zinc salt and a corrosion inhibitor (e.g., a salt of an oxyanion of a transition metal such as a vanadate) is dissolved to form a zinc-corrosion inhibitor solution, and the substrate is immersed in or otherwise contacted with the solution to form the corrosion inhibitor-incorporated Zn—Al LDH layer on the substrate. A sol-gel composition is applied on the corrosion inhibitor-incorporated Zn—Al LDH layer of the substrate to form a sol-gel layer, and the sol-gel layer is cured.
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公开(公告)号:US10577686B2
公开(公告)日:2020-03-03
申请号:US15678757
申请日:2017-08-16
Applicant: THE BOEING COMPANY
Inventor: Stephen P. Gaydos , Vijaykumar S. Ijeri , Om Prakash , Suman K. Mishra , Raghuvir Singh , Sharma Paswan , Lokesh C. Pathak
IPC: C23C14/35 , C23C14/16 , C22C21/10 , C23C14/34 , C22C21/06 , C22C21/16 , H01J37/34 , C22C21/00 , C22F1/04
Abstract: The present disclosure provides alloys for coating a steel substrate, the alloys comprising aluminum and one or more of zinc, magnesium, and zirconium. The alloy coatings have a percent total pore volume of about 5% or less and an average pore diameter about 10 microns or less. The present disclosure further provides methods of depositing aluminum alloy onto a substrate, magnetron sputtering targets, and methods for making coated steel.
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公开(公告)号:US10246593B2
公开(公告)日:2019-04-02
申请号:US15231654
申请日:2016-08-08
Applicant: The Boeing Company
Inventor: Vijaykumar S. Ijeri , Om Prakash , Stephen P. Gaydos , Raghavan Subasri , Kalidindi Ramachandra Soma Raju , Dendi Sreenivas Reddy
IPC: C08G63/02 , C09D5/08 , B05D1/02 , B05D1/18 , B05D3/06 , B05D5/00 , B05D7/14 , C23C26/00 , C09D5/00
Abstract: A Zn—Al layered double hydroxide (LDH) composition is added to a solution including a corrosion inhibitor and stirred, and a precipitate of the solution is collected, washed, and dried to form a corrosion inhibiting material (CIM), in which the LDH composition is intercalated with the corrosion inhibitor. An inorganic CIM and/or an organic CIM may be formed. The organic CIM may be added to a sol-gel composition to form an organic CIM-containing sol-gel composition, and the inorganic CIM may be added to a sol-gel composition to form an inorganic CIM-containing sol-gel composition. Further, the organic CIM-containing sol-gel composition may be applied on a substrate (e.g., an aluminum alloy substrate) to form an organic CIM-containing sol-gel layer and cured by ultraviolet (UV) radiation, the inorganic CIM-containing sol-gel composition may be applied on the substrate to form an inorganic CIM-containing sol-gel layer and cured by UV radiation, and the sol-gel layers may be thermally cured.
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公开(公告)号:US20180194949A1
公开(公告)日:2018-07-12
申请号:US15431506
申请日:2017-02-13
Applicant: The Boeing Company
Inventor: Vijaykumar S. Ijeri , Om Prakash , Stephen P. Gaydos , Raghavan Subasri , Kalidindi Ramachandra Soma Raju , Dendi Sreenivas Reddy
IPC: C09D5/08 , C09D183/08 , C09D5/10 , C23C18/12
Abstract: A layered tetravalent metal phosphate composition (e.g., a layered zirconium phosphate composition) and a first corrosion inhibitor (e.g., cerium (III), a vanadate, a molybdate, a tungstate, a manganous, a manganate, a permanganate, an aluminate, a phosphonate, a thiazole, a triazole, and/or an imidazole) is dispersed in an aqueous solution and stirred to form a first solution. A precipitate of the first solution is collected and washed to form a first corrosion inhibiting material (CIM), which includes the first corrosion inhibitor intercalated in the layered tetravalent metal phosphate composition. The first CIM is added to a first sol-gel composition to form a first CIM-containing sol-gel composition. The first CIM-containing sol-gel composition is applied on a substrate to form a CIM-containing sol-gel layer, cured by UV radiation, and thermally cured to form a corrosion-resistant coating. One or more additional sol-gel composition may be applied on the substrate.
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公开(公告)号:US11976216B2
公开(公告)日:2024-05-07
申请号:US17453789
申请日:2021-11-05
Applicant: The Boeing Company
Inventor: Vijaykumar S. Ijeri , Stephen P. Gaydos , Patrick J. Kinlen , Priyanka G. Dhirde , Anand Khanna
CPC classification number: C09D5/24 , C09D5/08 , C09D7/61 , C09D163/00 , H01B1/04 , C01B32/19 , C08K3/013 , C08K3/042
Abstract: An electrically conductive and corrosion resistant graphene-based coating composition, including a binder, high-pressure airless-sprayed expanded graphene stacks, carbon fibers, and a dispersing agent, wherein the graphene-based coating composition has an electrical conductivity of at least 2 S/cm and a pull-off adhesion of at least 2 MPa.
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公开(公告)号:US11634820B2
公开(公告)日:2023-04-25
申请号:US16445102
申请日:2019-06-18
Applicant: The Boeing Company
Inventor: Eric A. Bruton , Christopher H. Childers , Stephen P. Gaydos
Abstract: A method of molding a metalized composite part. The method comprises: introducing particles comprising at least one metal into a gas stream; directing the gas stream toward a surface of a thermoplastic composite part, thereby depositing a metal layer on the composite part to form a metallized composite part; and molding the metallized composite part to introduce a bend without delamination of the metal layer from the metallized composite part.
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公开(公告)号:US11492708B2
公开(公告)日:2022-11-08
申请号:US16215386
申请日:2018-12-10
Applicant: The Boeing Company
Inventor: Eric A. Bruton , Stephen P. Gaydos
Abstract: The present disclosure relates to a cold spray metal process for imparting electromagnetic interference (EMI) resistance or lightning protection to the surface of a polymer, and a polymer with surface EMI resistance, or lightning protection, articles coated therefrom, and methods of reducing or eliminating electrochemical interactions between the metallic coating and components of the polymer.
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公开(公告)号:US11066752B2
公开(公告)日:2021-07-20
申请号:US15971469
申请日:2018-05-04
Applicant: THE BOEING COMPANY
Inventor: Stephen P. Gaydos , Vijaykumar S. Ijeri , Om Prakash , Shashi Kant Tiwari , Raghuvir Singh , Sharma Paswan , Lokesh C. Pathak
Abstract: The present disclosure provides electrolyte solutions for electrodeposition of zinc-manganese alloys, methods of forming electrolyte solutions, methods of electrodepositing zinc-manganese alloys, and multilayered zinc-manganese alloys. An electrolyte solution for electroplating can include a metal salt, boric acid, an alkali metal chloride, polyethylene glycol, and a hydroxy benzaldehyde. An electrolyte solution can be formed by dissolving a metal salt, boric acid, an alkali metal chloride, polyethylene glycol, and a hydroxy benzaldehyde in water or an aqueous solution. Electrodepositing zinc-manganese alloys on a substrate can include introducing a cathode and an anode into an electrolyte solution comprising a metal salt, boric acid, an alkali metal chloride, polyethylene glycol, and a hydroxy benzaldehyde. Electrodepositing can further include passing a current between the cathode and the anode through the electrolyte solution to deposit zinc and manganese onto the cathode.
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