Abstract:
An apparatus for press forming products having a desired shape from a web is provided. The apparatus includes a cyclically operating blanking section for cutting the web to produce a single blank for each blanking cycle and a cyclically operating forming section for receiving a plurality of single blanks from the blanking section during a first portion of each forming cycle and for press forming the plurality of single blanks into a plurality of three dimensional press formed paperboard products having the desired shape during a second portion of each forming cycle. The forming section includes a die set having a plurality of forming die cavities wherein each of the forming die cavities receives a single blank. The blanking section operates cyclically at a predetermined rate r and the die set of the forming section includes n forming die cavities, the blanking section operating at n cycles for each forming cycle and the forming section operating cyclically at a rate r/n.
Abstract:
A cut and score die apparatus is provided for progressively converting a sheet of material into blanks. The apparatus includes a punching section for punching scrap material from the sheet of material to define an array of interconnected blanks arranged in a grid of rows and columns on the sheet of material. A scoring section is provided for simultaneously scoring a first predetermined pattern on a trailing portion of a first row of blanks and a second predetermined pattern on the leading portion of a second, succeeding row of blanks on the sheet of material. A blanking section is also provided for piercing the sheet of material in a predetermined pattern to cut blanks from the sheet of material without producing any additional scrap material.
Abstract:
In a paperboard food container, especially the clamshell type used in the fast food industry, a releasably interlocking means between the container and a lid. The interlocking means includes a slot formed in the container which not only leaves a continuous, coplanar shoulder around the circumference of the container which allows complete sealing with a lid structure, but additionally provides a tab which extends above the slot, allowing the lid structure to have either a flange extending under the container tab or, in addition to the flange, a tab inserting into the slot.
Abstract:
A pressed paperboard container (10) is formed having a bottom wall (11), an upturned side wall (12), and an overturned rim (13 ) extending from the side wall which is denser and thinner than the rest of the container. The container is formed by pressing a flat circular blank (27) between upper and lower dies (25, 26) having die surfaces (31, 32, 38, 39, 40) which shape the blank into proper form, and the surfaces of the dies (25, 26) at the rim area (13) of the container are shaped to exert extremely high compressive stresses on the rim, particularly at the folded areas (20) formed in the rim during initial shaping of the container. The high compressive stresses applied to the rim area, along with proper moisture levels maintained in the paperboard and the heating of the paperboard by the heated dies, causes the paperboard in the rim area to deform plastically, densify, and fill in voids created as the blank was pressed into the container form. The integral, dense rim is a rigid structure which provides resistance to bending to the entire container.
Abstract:
An apparatus and method for automatically forming at least two sheets of material into an article, such as a flower pot cover, is provided. The apparatus includes a first roll of sheet material, a second roll of sheet material, a female die and a male die. A first sheet of material and a second sheet of material are automatically formed from the first and second rolls of sheet material, respectively, and the first and second sheets of material are positioned between the male die and the female die. The male and female dies are shaped such that at least a portion of the male die is receivable in the opening of the female die to form the article. The formed articles are automatically stacked.
Abstract:
A paper tray forming machine with an improved blank centering device which consists of at least one finger which is moved upward and toward two passive stops. The finger may be shaped similarly to the blank's edge so that precise positioning occurs during the motion of the fingers.
Abstract:
A container having a base structure formed by coiling an elongated paper strip by the use of an adhesive, and a moisture-proof coating layer covering the surface of the base structure.
Abstract:
An apparatus for forming a paperboard receptacle includes male and female dies which draw the receptacle from a blank. The receptacle is moisturized during the drawing process to plasticize and lubricate the paperboard by injecting steam into one of the dies.
Abstract:
A method and apparatus for forming a double-thickness bead in a flexible sheet stock article, such as a container or lid constructed from paper stock. The method includes holding a central region of the paper stock blank near its perimetral edge between cooperating dies, forming an axially extending flange in the blank between the held region and the edge, capturing the edge against radial movement in a groove provided in a ring movable relative to the dies, and moving the ring relative to the dies to form the double-thickness region in the blank between the held portion and edge. The apparatus includes the cooperating relatively movable dies, the movable ring and cooperating draw pads adjacent the ring. The draw pads are movable relative to the dies and ring and cooperate with the dies and ring to form a void into which the double-thickness region is formed. The configuration of the void controls the formation and configuration of the bead.
Abstract:
A closure member constructed from a single flat blank and having an annular flange extending from a flat central portion, the outer surface of the annular flange being substantially continuous, is provided by forming a plurality of pleats running generally perpendicular to the perimeter of the flange andprojecting toward the inside of the annular flange.