Abstract:
An improved, delamination-resistant, cellular retroreflective sheeting comprising: 1) a base sheet having a layer of retroreflective elements disposed over one of its surfaces, 2) a polymeric cover film disposed in spaced relation from the layer of retroreflective elements, and 3) a network of narrow intersecting bonds extending between said cover film and base sheet to adhere the cover film and base sheet together and form a plurality of cells within which retroreflective elements are hermetically sealed. The cover film, which comprises a continuous polymeric phase and a discontinuous polymeric phase, is biaxially oriented such that the discontinuous polymeric phase is in the form of minute disks distributed substantially uniformly throuout the film. The retoreflective sheeting is resistant to delamination because under the influence of forces that tend to remove the cover film from the base sheet, the cover flim si generally removed only at the edge of the sheeting. e.g., from the front row of cells, but no further, Most of the sheeting remains intact and ready for continued utility.
Abstract:
A retroreflective sheeting includes a first array of cube corner element opposing pairs and a second array of cube corner element opposing pairs. The symmetry axes of the cube corner elements in the first and second arrays are tilted in a backward direction at an angle of about 12 DEG to about 30 DEG from an axis normal to a base surface. The second array of cube corner elements is oriented approximately perpendicular to the first array to yield a retroreflective article providing generally uniform total light return about a 360 DEG range of orientation angles and/or a minimum total light return of about 5 % across such 360 DEG range. Also disclosed is a mold assembly suitable for use in forming the present retroreflective sheeting and a method of making a retroreflective article using the mold.
Abstract:
A method of making a glittering cube-corner sheeting, which method comprises: a) providing a first retroreflective sheeting that includes an array of cube-corner elements arranged in a repeating pattern; and b) exposing the first retroreflective sheeting to heat, pressure, or a combination thereof to produce a second retroreflective sheeting that comprises an array of cube-corner elements that are randomly tilted, the cube-corner elements becoming randomly tilted from the heat, pressure or the combination thereof other than through securing a seal film to the array that is arranged in the repeating pattern; or which method may comprise: forming a cube-corner sheeting from a mold that has a structured surface that includes a multiplicity of cube-corner elements, the cube-corner elements each including a base plane and three faces, the cube-corner elements being arranged such that the base planes do not reside in the same plane when the sheeting is laid flat.
Abstract:
A retroreflective article that comprises: (a) a retroreflective layer having first and second major surfaces; and (b) a cover layer juxtaposed against the first major surface, characterized in that: the cover layer comprises a surface layer, an optional intermediate layer, and a back layer, with the provisos that: (i) when the intermediate layer is present in the cover layer the intermediate layer contains a vinylidene fluoride base polymer as a primary component, and the surface layer and back layer each comprise a methyl methacrylate base polymer as a primary component; and (ii) when the intermediate layer is absent from the cover layer, the surface layer comprises a methyl methacrylate base polymer (A) and a vinylidene fluoride base polymer (F) in a weight ratio A:F of 55:45 to 95:5, and the back layer comprises a methyl methacrylate base polymer and a vinylidene fluoride base polymer with the vinylidene fluoride base polymer being the primary component.
Abstract:
A retroreflective structure and a method for forming the structure are disclosed. The structure has a window side and a facet side. The facet side has a plurality of steps with treads and risers intersecting at an angle. The risers include an array of retroreflective elements. Preferably, the elements are cube-corner prisms.
Abstract:
A composite including a polymeric film having a first generally planar major surface and an opposite second major surface defined by a multiplicity of elongate parallel contiguous ridge portions. The ridge portions each have a generally triangular cross section and elongate obscured and transmitting second major surface portions intersecting at the apex of the ridge with the obscured second major surface portion being on the side of the ridge generally facing a first end of the sheet and the transmitting second major surface portions being on the side of the ridge portions adjacent a second end of the sheet. The film can provide visual transmission between its first major surface and the transmitting second major surface portions while coatings along the obscured second major surface portions prevent viewing of visual images through the film; whereas the composite can also provide light transmission between the first major surface and the transmitting second major surface portions, while the coatings along the obscured second major surface portions restrict light transmission.
Abstract:
Conformable cube corner retroreflective sheetings (10c) comprising a plurality of discrete cube corner segments (12) which are conformably bonded together, each cube corner segment (12) comprising a plastic body portion (62) having a substantially planar front major surface and at least one minute cube corner retroreflective element projecting rearwardly from the body portion and defining a cube corner point side of the cube corner segment. The peripheries of the cube corner segments can be defined by a plurality of separations (50) extending from the cube corner point sides to the front major surfaces, the separations being disposed between adjacent cube corner segments. Adjacent cube corner segments are conformably bonded together in the sense that they are either: (1) separated by a gap of less than about 1 millimeter and bonded together through a conformable carrier layer (52); or (2) separated by a gap which is substantially filled with a conformable resin that bonds the side walls of adjacent cube corner segments together (66). Alternatively a conformable cube corner retroreflective sheeting can comprise a plurality of connecting bridges (70) disposed between adjacent cube corner segments, the connecting bridges being at least one of fractured and frangible, and spanning grooves which extend vertically from the cube corner point sides toward the front major surfaces and terminate at the connecting bridges. Also, methods for making such conformable sheetings.
Abstract:
A method is disclosed for manufacturing a cube corner article (191) comprising the steps of providing a machinable substrate material suitable for forming reflective surfaces, and creating a plurality of geometric structures including cube corner elements (198-203) in the substrate. The step of creating the cube corner elements (198-204) comprises directly machining at least three sets of parallel grooves (197, 196, 195) in the substrate so that only one side of at least one groove in at least one groove set forms cube corner elementoptical surfaces.
Abstract:
The present invention relates to a body or component with a surface having a micro-double triad. Said body or component has a plurality of adjacent micro-double triads (25) on at least one surface having a hexagonal cross-section and six triangular partial surfaces which form a hexagonal pyramid or truncated pyramid, and to complete a rhombic body there are adjacent single triads (24, 26) on two opposite sides of the hexagon which have three partial surfaces forming a pyramid with the tips (8 or 9) of the pyramids.