Abstract:
An automatic welding system uses an anti-gravitational welding controller to minimize or eliminate the undercutting and concavity of the roots of the welds caused by gravitational effects. The pressure within the pipes to be welded is continually changed as the welder orbits the pipes. At the upper section of the weld, positive pressure is applied to the pipes to eliminate undercutting at the upper surface of the weld and negative pressure (vacuum) is applied to the lower section of the weld to eliminate concavity of the root of the weld. In one mode, the internal pressure within the pipes is varied as a function of the position of the orbital welder. In another mode, the arc voltage at the tip of the weld, i.e., the distance between the tip of the weld and the surface of the weld, is maintained constant by varying the pressure within the pipes. The system allows for the completion of high quality welds with less weld material, less passes, and less time. It also allows the welding to be performed by welders who are less experienced and skilled as the present welders.
Abstract:
Apparatus for end-to-end alignment of first and second sections of pipe for the welding together thereof including a frame assembly carrying independently expandable and retractable first and second axially spaced clamps for engagement and disengagement with the interior walls of said pipe sections. The frame assembly also carries a drive assembly by which the apparatus is propelled through said pipe sections and a brake assembly to slow or stop movement of the apparatus therein. Controls are connected to the clamps, the drive assembly and the brake assembly which are responsive to sensing of the end of the first pipe section by a sensor to deactivate the drive assembly, activate the brake assembly, arrest movement of the apparatus and, upon predetermined alignment, to activate the first clamp and finally the second clamp for engagement with the walls of the pipe sections.
Abstract:
A device for hindgas coverage in welding tube pieces (2,3) together comprises two sealing devices (5,6) connected by a rod (7). The sealing devices comprise a first web part (10) with sealing means (8) and a supply duct (11) for hindgas, and a second web part (9) with sealing means (8,25) and discharge ducts (19,20) for controlled outflow of gas to the surroundings. Some of the surfaces of each web part have a two-dimensional curvature (26) for forming the sealing means (8), e.g. rubber discs.
Abstract:
A heating method and apparatus for effecting the residual-stress-relief treatment of a welded joint in a pipe line. A welded joint between main pipes, between a main pipe and a branch pipe, between a main pipe and a pipe base or between a branch pipe and a pipe seat and a portion adjacent to the welded point are uniformly or substantially uniformly heated by an inductor which can be varied into configurations according to the performance of the welded joint. The problems encountered in the conventional residual-stress-relief treatment can be substantially overcome.
Abstract:
Apparatus is provided for profiling the end faces of pipes or tubes. The apparatus comprises a shaft one end of which is insertable into the open end of a pipe or tube to be profiled, collett means on said one end of the shaft, and cutting means rotatably mounted on said shaft for profiling the end face of the pipe or tube. The collett means comprises first and second screw threads of opposite hand on said one end of said shaft, a nut in threaded engagement with each of said screw threads, the nuts being movable in opposite directions along said screw threads when the shaft is rotated, and engaging means supported on said nuts and movable radially of said shaft into or out of engagement with the internal surface of the pipe or tube when the nuts are moved along said screw threads by rotation of said shaft. The screw threads are preferably coarse threads which with the differential effect of the opposed screw threads provides rapid engagement and disengagement of the collett means.
Abstract:
A metal brazing sleeve includes a ceramic flux band formed on the sleeve adjacent an annular recess typically disposed near an open end of the sleeve for receiving a conventional braze preform, by adhering a powder flux to the sleeve by a tacky adhesive and then melting the powder flux in place, by internal heating of the tube. The ceramic flux band is hard and adherent, and resistant to abrasion effects during insertion of the sleeve into a tube, and provides a shadow effect for protecting an optional cemented powder flux band which may be formed on the braze ring.
Abstract:
A welding device which provides a sort of a template function for guiding the electrode and tig torch of a gas tungsten arc welding procedure, the device providing a smooth and conical guide surface for the template-effect of an adjustable-radius guide surface, each circular portion of which is concentric about the axis (axes) of the tube(s) to be welded.
Abstract:
A method of arc welding is disclosed. Specifically, a method of pulsed direct current (DC) arc welding is disclosed wherein special pulses of positive direct current are used to weld together work pieces. The special DC pulses are capable of dissipating difficult to reduce oxides which may be present on the surfaces of the work pieces without using a flux. The method is especially useful for fluxless arc welding of aluminum, particularly thin wall aluminum tubing used in making heat exchangers for air conditioning systems.
Abstract:
A steel blank is placed in intimate contact along a joint interface with a blank of another metal, and the two blanks are welded along and throughout the interface by a superhigh-output electron beam thereby to obtain a metallurgical welded joint and to form an integral blank which is rolled or otherwise formed into a clad steel article.
Abstract:
Apparatus for rapid and automatic welding of joints which interconnect sections of pipe, and in particular oil or gas transmission pipe. The system includes at least one torch transport assembly which simultaneously moves a plural number of welding torches along a path parallel to the pipe joint being welded. The torch transport assembly includes track segments which surround circumferential portions of the pipe joint, with a welding torch carrier and multiple torches being independently movable along each track segment. The torch transport assembly is mounted on a support apparatus which is rigidly clamped to the pipe sections during welding, and which permits the torch transport assembly to be rapidly positioned in rough alignment with a pipe joint. The torch transport assembly and selected operating parameters of each welding torch are adjusted to accurately position each torch with respect to the pipe joint, and to repeatably provide programmed welding parameters resulting in a uniform pipe joint weld. The present system is disclosed in the context of hot-wire gas-tungsten arc welding torches, and in the operating environment of out-of-position joint welding.