Abstract:
A control method and system for a resonant linear compressor applied for controlling the capacity of a cooling system. The method includes: a) reading a reference operation power (Pref) of the motor of the compressor; b) measuring an operation current (iMED); c) measuring an operation voltage of a control module of the compressor; d) calculating an input power (PMED) of the motor as a function of the operation current (iMED) and of the operation voltage; e) comparing the input power (PMED) with the reference operation power (Pref); f) if the reference operation power (Pref) is higher than the input power (PMED), then increase an operation voltage of the compressor (UC); g) if the reference operation power (Pref) is lower than the input power (PMED), then decrease the operation voltage of the compressor (UC).
Abstract:
Illustrative embodiments of pump systems and methods are disclosed. In at least one embodiment, an apparatus comprises a piston pump including a motor and a plunger, where the motor is configured to drive linear reciprocating motion of the plunger in response to being supplied with a flow of compressed fluid, a metering valve fluidly coupled to the motor, the metering valve being configured to control the flow of compressed fluid to the motor, a purge valve fluidly coupled between the metering valve and the motor, a linear encoder coupled to the piston pump, the linear encoder configured to generate sensor data indicative of a position of the plunger, and an electronic controller operatively coupled to the metering valve, the purge valve, and the linear encoder, where the electronic controller is configured to receive sensor data from the linear encoder and to control the metering valve and the purge valve.
Abstract:
A closed loop pneumatic pumping system is provided. The system uses a gas compressor and a high pressure gas tank to exert pneumatic pressure against a reciprocating piston over a wellbore. The piston is connected to a rod string and downhole pump for pumping formation fluids from a wellbore. The system includes an electronic controller that controls movement, including pump speed of the piston as it cycles between upstrokes and downstrokes within a cylinder over the wellbore. In one aspect, speed is controlled by adjusting a speed of the compressor. In another aspect, speed is controlled by adjusting the position of an upstroke control valve and a downstroke control valve. In one aspect, the pump stroke controller is configured to adjust a speed of the upstroke and a speed of the downstroke in response to signals indicative of pump fillage. A method for optimizing pneumatic pumping speed at a wellbore is also provided herein.
Abstract:
A pumping control unit is disclosed herein. The pumping control unit includes a processor coupled to a memory and a communication interface. The memory is configured to store an invariant matrix. The communication interface is configured to receive a plurality of measurements of a time-varying parameter for a rod pumping unit. The plurality of measurements is taken at a surface of a pumping site over a pump cycle for a sucker rod string. The processor is configured to gain access to the invariant matrix in the memory and the plurality of measurements from the communication interface. The processor is further configured to compute a Fourier coefficient array based on the invariant matrix and the plurality of measurements. The processor is further configured to compute a time-varying downhole parameter based on the Fourier coefficient array and a sucker rod string model.
Abstract:
Embodiments of the present disclosure describe a liquid delivery system that includes a cylinder, a piston within the cylinder, a rod connected to the piston, and a limit sensor system having a magnet connected to the rod, outside the cylinder. The magnet can have a first position corresponding to the piston located at a first stroke limit position and a second position corresponding to the piston located at a second stroke limit position. Furthermore, the limit sensor system can have reed switches located outside the cylinder and configured to actuate when the magnet is at the first position and the second position.
Abstract:
A method for operating a linear compressor is provided. The method includes estimating an acceleration of the motor of the linear compressor using at least a robust integral of the sign of the error feedback. A position of the motor of the linear compressor when the motor of the linear compressor is at the bottom dead center point is also determined based at least in part on a measured current to the motor of the linear compressor and an estimated acceleration of the motor. The position of the motor of the linear compressor when the motor of the linear compressor is at a top dead center point is calculated based at least in part on the position of the motor of the linear compressor when the motor of the linear compressor is at the bottom dead center point and a stroke length of the motor of the linear compressor.
Abstract:
A method for determining a piston position in a downhole tool, having steps of providing a transducer in the downhole tool, wherein the tool has a piston used to create a vacuum for the downhole tool, providing a transducer tone burst to provide acoustic energy toward the piston, reflecting the transducer tone burst by a surface of the piston, receiving the transducer tone burst at a receiver, calculating time of flight for the transducer tone burst and determining the piston position in the downhole tool based upon the calculated time of flight of the transducer tone burst.
Abstract:
A high pressure pump including a linear actuator comprising a servo motor to axially rotate a hollow rotor shaft in alternating directions, the servo motor having a stator positioned co-axially around the hollow rotor shaft with an interior of the rotor shaft being co-axially coupled to a drive member to convert axial rotation into reciprocal displacement, the drive member being constrained against linear movement and supporting a shaft. At least one piston is coupled to the shaft and the piston is arranged within a cylinder to define a pumping chamber, whereby alternating rotation of the rotor shaft causes reciprocal linear displacement of the piston to pressurize fluid in the pumping chamber. A drive mechanism includes a controller coupled to a servomotor and an encoder to measure movement of the hollow rotor or output shaft and send a feedback signal proportional to the movement to the controller.
Abstract:
Illustrative embodiments of pump systems and methods are disclosed. In at least one embodiment, an apparatus comprises a piston pump including a motor and a plunger, where the motor is configured to drive linear reciprocating motion of the plunger in response to being supplied with a flow of compressed fluid, a metering valve fluidly coupled to the motor, the metering valve being configured to control the flow of compressed fluid to the motor, a purge valve fluidly coupled between the metering valve and the motor, a linear encoder coupled to the piston pump, the linear encoder configured to generate sensor data indicative of a position of the plunger, and an electronic controller operatively coupled to the metering valve, the purge valve, and the linear encoder, where the electronic controller is configured to receive sensor data from the linear encoder and to control the metering valve and the purge valve.
Abstract:
A high viscosity portion pump system has a single piston portion pump having a piston/diaphragm assembly arranged on a piston shaft forming liquid and gas chambers, which moves from a starting-position and provides high viscosity fluid from the liquid chamber when gas is received by the gas chamber; has an elastic member arranged on a retainer coupled to the shaft in a compartment in a pump housing, which moves the assembly back to the position and draws further fluid into the liquid chamber when the gas is released; and has a piston position sensor that responds to the position of the shaft and provides signaling containing information about when the assembly is in the position or completed a stroke from the position. A gas control system includes a signal processor that receives the signaling, and provides corresponding signaling containing information about when to provide or release the gas.