Abstract:
PROBLEM TO BE SOLVED: To provide a resin supply method and a resin supply device capable of supplying a predetermined amount of resin material R evenly over the whole area of a bottom mold cavity 31 in a compression molding device 30, which seals a number of electronic components with a sealing resin all together.SOLUTION: The resin supply method and the resin supply device in which a resin storage case 22 of a resin supply device 20 has a number of resin amount dividing sections 22a which divide the area of a bottom mold cavity 31 virtually evenly, a resin injection hole 22b of each resin dividing section 22a is closed with a shutter opening and closing mechanism (main body plate 21), a resin material R is stored in the resin storage case 22 and then divided evenly into each resin dividing section 22a, the resin supply device 20 is transferred to the bottom mold cavity 31 and set at a predetermined position, the resin material R in each resin dividing section 22a is injected into the bottom mold cavity 31 by opening each resin injection hole 22b with the shutter opening and closing mechanism 21, and then the resin material R is supplied evenly over the whole area of the bottom mold cavity 31.
Abstract:
PROBLEM TO BE SOLVED: To enable a film to be adhesion-coated on a surface of a mold for compression molding without being wrinkled, in compression molding using the film.SOLUTION: A mold for compression molding includes a lower mold 1A and a upper mold 1B constituting a cavity C, a first suction groove 5 for sucking and holding a mold release film 4 and a second suction groove 6 sucking the mold release film 4 inside the first suction groove 5 radially are provided in a upper surface being a cavity outside, of the lower mold 1A. A groove side surface s2 on the cavity side in the second suction groove 6 is formed into an inclined surface more gentle than that of a groove side surface s1 on the outside radially to make a cross section shape of the second sucking groove 6 be inside/outside asymmetrical and widened upward.
Abstract:
PROBLEM TO BE SOLVED: To improve, in a cutting and dividing process for a resin-sealed LED (luminous element) substrate W, the efficiency of the substrate by cutting means such as a rotating blade and the endurance of the cutting means. SOLUTION: First, a resin 41 attached on the surface at a cutting position (cutting line) C on a resin-sealed LED substrate W is peeled off and removed, and then cutting means such as a rotating blade is used to cut and divide the substrate W from which the attached resin 41 has been peeled off and removed into individual minimum units along the cutting position C. Also, in a process for peeling off and removing the resin 41, the resin 41 attached on a required cutting width 80 at the cutting and dividing position of the substrate W is peeled off and removed by a peeling blade 71 such as a scraper. Also, in other processes for peeling off and removing the attached resin 41, first of all, two rotating blades 73 are used to cut two cutting grooves 42 in the resin 41 attached on the position corresponding to the required cutting width 80 of the substrate W, and then the resin 41 attached between the cutting grooves 42 is peeled off and removed by the peeling blade 71. COPYRIGHT: (C)2012,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To prevent defects caused by wrinkles occurring in a film by removing the wrinkles in a compression molding using the film.SOLUTION: A lower mold 2 opposed to an upper mold 1 has a frame-like frame mold 4 and a compression mold 5 fitted to the mold 4 and movable in a direction coming close to and separating from the upper mold 1. A projection 5a is formed on an outer peripheral edge of a surface opposed to the upper mold 1, of the compression mold 5. A step part 4a is formed at a side close to the upper mold 1, of the inner peripheral surface of the mold 4. A resin 9 is supplied to the lower mold 2 covered with a release film 8. The wrinkle 8a occurs by moving the compression mold 5 in a direction coming close to the upper mold 1 thereby loosening the release film 8, and the wrinkle 8a is removed by moving the compression mold 5 in a direction more close to the upper mold 1 with the result that the projection 5a of the compression mold 5 projects more than the step part 4a of the mold 4 thereby spreading the release film 8.
Abstract:
PROBLEM TO BE SOLVED: To achieve compression resin sealing molding using a substrate 1 before resin sealing having a structure having a resin uncontactable area B on a mounting surface side for an LED chip (semiconductor chip) 2 on a semiconductor substrate.SOLUTION: A substrate 1 before resin sealing is set in a lower mold cavity 7c, and a resin uncontactable area B is covered by joining an upper end part 10a of a member 10 for resin burr prevention which projects into the lower mold cavity 7c to respective parts of the resin uncontactable area B of the substrate 1 before resin sealing. In this state, both upper and lower molds 6, 7 are closed and an LED chip 2 on the substrate 1 before resin sealing is dipped in a transparent resin material R in the lower mold cavity 7c. Further, respective LED chips 2 are sealed and molded in a transparent resin molding (lens) by compressing the transparent resin material R in the lower mold cavity 7c, and resin burrs are prevented from sticking on the resin uncontactable area B.
Abstract:
PROBLEM TO BE SOLVED: To manufacture a thin opto-electronic component capable of efficiently leading the light generated to the outside at a low cost.SOLUTION: An opto-electronic component 15 corresponding to a plurality of regions 2 of a substrate 1 comprises: a unit substrate 16; a plurality of small optical elements 4; a flat plate 17 composed of sealing resin 12; and a plurality of convex small lenses 18 composed of sealing resin 12. The opto-electronic component 15 has a separation surface (division surface) DF, formed by separating a sealed substrate 13 into multiple region 2 units, as the side surface. The optical axis of each small lens 18 and the optical axis of each small optical element 4 match as the center line CL.