Abstract:
There is disclosed a process for producing alkenyl aromatic foams utilizing a combination of atmospheric and organic gases as blowing agent, preferably using greater than 30% by weight of atmospheric gas, and preferably also using a predetermined about of a masterbatch mix comprising a styrenic polymer, a rubbery block copolymer, and a solid blowing agent. Also disclosed are alkenyl aromatic foams produced by the process which exhibit increased densities, increased thermoforming capabilities, increased post-expansion properties, and increased retainment of the atmospheric and organic gases.
Abstract:
A resin composition for a masterbatch of foaming agent, comprising:(A) 100 parts by weight of a resin component comprising(i) 100 to 20% by weight of a modified resin having an aromatic vinyl monomer unit content of 5 to 70% by weight, the aromatic vinyl monomer unit being obtained by subjecting an ethylene polymer resin or propylene polymer resin and an aromatic vinyl monomer to graft polymerization, and(ii) 0 to 80% by weight of an ethylene polymer resin or propylene polymer resin, and(B) 1 to 50 parts by weight of a chemical foaming agent.
Abstract:
A polymer foam made from a blend of a low density ethylenic polymer and styrenic polymer utilizing a volatile blowing agent and a free radical generating compound as a crosslinking agent. The free radical generating compound provides light crosslinking and increases the foamability of the polymer blend.
Abstract:
A polymer-based foam composition includes an ethylene-based polymer matrix, graphene particles dispersed in the matrix, at least one crosslinking agent, at least one blowing agent, and optionally, kickers, crosslinking co-agents, plasticizers or combinations thereof. The polymer-based foam composition is particularly useful for applications that require lightweight and sound insulation properties.
Abstract:
The present invention is related to expandable vinyl aromatic polymers comprising comminuted coke, said comminuted coke having an average stack height (Lc) of carbon crystallites at least 4 nm, a volume median particle diameter (D50) comprised between 1 and less than 5 μm and being characterized by a span (D90−D10)/D50 below 2.5 Molded parts produced from the expandable vinyl aromatic polymers prove low thermal conductivities for a low foam density.
Abstract:
The invention relates to a method in which a polyester melt containing one or more polyesters is produced, the polyester melt being foamed by a blowing agent and a foamed granulate is produced from the foamed polyester melt. The intrinsic viscosity (IV) of the polyester melt is reduced by the blowing agent about at least 0.05 dl/g, measured according to ASTM D4603, and the IV of the foamed granulate is then increased by means of a solid phase polycondensation (SSP).
Abstract:
The present invention relates to self-foaming hot melt adhesive compositions and methods of making and using the same. Self-foaming hot melt adhesive compositions are formed by admixing a dispersion concentrate including a chemical blowing agent and a compatible carrier (liquid or molten) with a molten base hot melt adhesive composition at a temperature below the decomposition temperature of the chemical blowing agent. The resolidified material is processed through a device that heats the material above the decomposition temperature of the chemical agent and cools it below such temperature before being dispensed. The device preferably includes sensors and a controller configured to prevent the material from accumulating an adverse thermal history during processing.
Abstract:
A method for making a low density foamed article includes placing a desired amount of thermoplastic polyurethane foam beads in a cavity of an injection mold and closing the mold; combining in an extruder connected to the mold a molten polymer selected from the group consisting of thermoplastic polyurethane elastomers and thermoplastic ethylene-vinyl acetate copolymers with both a physical or chemical blowing agent other than a supercritical fluid present in an amount up to about 15 wt % based on molten polymer weight and a supercritical fluid that is at least one of about 0.1 to about 5 weight percent of supercritical CO2 based on molten polymer weight or about 0.1 to about 4 weight percent of supercritical N2 based on molten polymer weight, to form a mixture and injecting the mixture into the mold and foaming the mixture to form the low density foamed article.
Abstract:
Prepare nanofoam by (a) providing an aqueous solution of a flame retardant dissolved in an aqueous solvent, wherein the flame retardant is a solid at 23° C. and 101 kiloPascals pressure when in neat form; (b) providing a fluid polymer composition selected from a solution of polymer dissolved in a water-miscible solvent or a latex of polymer particles in a continuous aqueous phase; (c) mixing the aqueous solution of flame retardant with the fluid polymer composition to form a mixture; (d) removing water and, if present, solvent from the mixture to produce a polymeric composition having less than 74 weight-percent flame retardant based on total polymeric composition weight; (e) compound the polymeric composition with a matrix polymer to form a matrix polymer composition; and (f) foam the matrix polymer composition into nanofoam having a porosity of at least 60 percent.
Abstract:
This document presents algae-derived antimicrobial fiber substrates, and a method of making the same. The fiber may be a synthetic fiber, but can also be formed as a cellulosic (e.g., cotton). In various implementations, an algae-derived antimicrobial fiber substrate can be made to have identical properties and characteristics of nylon-6 of nylon 6-6 polymer or the like, and yet contain antimicrobial, anti-viral, and/or flame retardant algal derived substances. Any of various species of red algae, brown algae, blue-green algae, and brown seaweed (marine microalgae and/or macroalgae) are known to contain a high level of sulfated polysaccharides with inherent antimicrobial, antiviral, and flame-retardant properties, and can be used as described herein. Additionally disclosed are algae-derived flexible foams, whether open-cell or closed-cell, with inherent antimicrobial, antiviral, and flame resistant properties. Further, a process of manufacturing is presented wherein the process may include one or more of the steps of: harvesting algae-biomass; sufficiently drying the algae biomass; blending the dried algae biomass with a carrier resin and various foaming ingredients; adding an algal-derived antimicrobial compound selected from various natural sulfated polysaccharides present in brown algae, red algae, and/or certain seaweeds (marine microalgae); and adding a sufficient quantity of dried algae biomass to the formulation to adequately create a fire resistant flexible foam material.