Abstract:
Engine components are thermally insulated with composite layers for improved engine efficiency. A metallic insulation layer is affixed to the metallic substrate of each component, and a layer of heat and corrosion resistant metal overlies and is bonded to the insulation layer. One preferred embodiment incorporates a preformed sheet layer of stainless steel sintered to a layer of metallic insulation attached to the component body substrate. An alternate embodiment incorporates a plasma-sprayed stainless steel layer over the insulation layer. A preferred process for making the engine component includes casting the component body in a mold containing a preformed insulation composite formed of a layer of stainless steel sheet sintered to a layer of metallic insulation.
Abstract:
Engine components are thermally insulated with composite layers for improved engine efficiency. A metallic insulation layer is affixed to the metallic substrate of each component, and a layer of heat and corrosion resistant metal overlies and is bonded to the insulation layer. One preferred embodiment incorporates a preformed sheet layer of stainless steel sintered to a layer of metallic insulation attached to the component body substrate. An alternate embodiment incorporates a plasma-sprayed stainless steel layer over the insulation layer. A preferred process for making the engine component includes casting the component body in a mold containing a preformed insulation composite formed of a layer of stainless steel sheet sintered to a layer of metallic insulation.
Abstract:
In an axial piston motor or pump the cylinder barrel is mounted on a medial shaft which has a shoulder which axially bears against the front end of the rotor barrel. The rear end of the medial shaft is radially borne in a housing portion. The front portion of the medial shaft is provided with a bearing member of an axial thrust bearing for support on a respective axial thrust bearing member in the housing. On the rear end of the rotary barrel an axially selfthrusting control body is provided to seal the flow of fluid to and from the cylinders of the rotary barrel. The control body presses against the rotary barrel, the rotary barrel presses against the shoulder of the medial shaft and the thrust bearing member of the shaft bears on the thrust bearing member of the housing. As a result thereof the cylinders in the rotary barrel can be straight through bores. The manufacturing of the rotor barrel is thereby simplified and the flow acceleration losses of former bore type cylinders are prevented.
Abstract:
The heat-insulating piston structure according to the present invention is formed by fixing a piston head, which consists of a material the coefficient of thermal expansion of which is substantially equal to that of a ceramic material, to a piston skirt, and setting a thin, flat plate portion of a ceramic material on the whole of the flat surface of the piston head which is on the side of a combustion chamber via a heat-insulating member. Accordingly, the piston can be formed so that it has excellent heat-insulating characteristics and high thermal resistance, deformation resistance and corrosion resistance. Especially, the thin plate portion of a ceramic material, which is exposed to a combustion gas, can be formed to the smallest possible thickness to reduce the thermal capacity thereof greatly. Therefore, the temperature of the wall of the combustion chamber varies easily with that of the combustion gas (in other words, the amplitude of the temperature of this wall becomes large). Consequently, a difference between the temperature of the thin plate portion of a ceramic material and those of the gases (combustion gas and suction air) becomes small momentarily, so that the heat transfer rate of the thin plate portion decreases. This causes a decrease in the quantity of heat which the suction air receives from the wall surface. As a result, the suction air smoothly enters the combustion chamber without being expanded therein. This enables the suction efficiency and cycle efficiency to be improved.
Abstract:
In a fluid pump or motor improvements are provided to the piston shoes therein to permit a higher pressure in the respective device. Other improvements are done to the hydrostatic bearings in radial piston or radial chamber type fluid motors and pumps. A further arrangement is, that plural pistons are applied to permit the use of two different fluids in the respective device. This leads also to the application of disc springs and their modification in a pump or motor to make the pumping of non-viscous fluids like water possible at very high pressure. Motors are provided with arrangements to permit them to drive and to carry simultaneously or to have hollow shafts, whereby improved and novel machines and vehicles are obtained.
Abstract:
On piston shoes in radial piston pumps, motors and engines the radial load which is excerted by the pressure under the piston onto the piston shoe is to a high rate borne by hydrostatic bearings between the piston shoe and the inner guide face of the piston stroke actuator ring. At high revolutions per given time the centrifugal forces appearing from the masses of piston and shoe increase drastically which results therein, that the bearing capacity of the hydrostatic bearing fails to bear the increased load. The invention gives rules how additional hydrodynamic bearing portions can become provided on the outer portions of the piston shoes, whereby those portions will carry an additional load by hydrodynamic actions. Since the bearing capacity of such bearing portions increases with increase of the rotary speed of the device, the applicable range of revolutions per minute can be increased by the application of the invention.
Abstract:
In hydrostatic pumps, motors and transmissions; faces, which slide and seal along adjacent faces, commonly have recesses for hydrostatic lubrication or for control of flow through ports.The invention provides additional arrangements on such faces for the provision of additional functions, for example, for the control of hydrodynamic flow into spaces between faces, the control of an additional control flow through the faces and the sealing therof or it provides recesses or seal inserts of specific locations or configurations for the improvement of the efficiency of the faces or for assurance of additional actions by the faces.
Abstract:
A piston for an internal combustion engine is provided with a crown portion heat insulated from the remainder of the piston over all or substantially all of the area of the crown, to reduce the transfer of heat from the crown to the remainder of the piston. The insulation may be by a chamber extending across the piston and the chamber may contain a vacuum. Such a piston can be manufactured by a process involving roll-bonding aluminum or an aluminum alloy to a ferrous material in order to secure a crown of ferrous material to the remainder of the piston made from aluminum or aluminum alloy.
Abstract:
Conventional direct injection internal combustion engines will not completely ignite and burn relatively lower-cetane-number fuels such as 100 percent methanol or ethanol because the fuel spray injection pattern usually cannot carry or propagate a flame to all the injected fuel which is typically made up of individual fuel streams which are separated by pockets of fuel-deficient intake air. The present fuel combustion system (10) includes a fuel ignition-initiating device (26) such as a glow plug (70) and apparatus (98,102) for interconnectedly contacting and continuously bridging all of the individual fuel streams (66) with an auxiliary cloud (94) of well-atomized fuel. In this manner, a flame initiated by the fuel ignition-initiating device (26) is rapidly and completely propagated via the auxiliary cloud (94) of fuel to all the individual fuel streams (66).
Abstract:
An improved carburetted internal combustion engine (10) which operates with an extremely lean mixture, without a conventional cooling system, and at an elevated temperature characteristic of an adiabatic engine. The engine uses two ignition sources (20, 21) symmetrically disposed about the center of the cylinder head, and/or a third igniting and microwave coupling means (19) at the center, to achieve extreme lean mixture combustion and relatively fast burn necessary for adiabatic engine operation. The engine incorporates other features to improve its efficiency and emissions, including engine air-throttling through controlled intake valve closure and unconventional valve timing.